Epson Aculaser M 2000 Service Manual
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![Page 228
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 228
Confidential
Right Rear Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
A1
B1
C1[1]
[3] [2] [4][4] [4]
[5]
Color Developing Motor (M3)
1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor
[3].
A2[3]
[2]
[1]
4038F2C149DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-227.png "Page 228
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 228
Confidential
Right Rear Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
A1
B1
C1[1]
[3] [2] [4][4] [4]
[5]
Color Developing Motor (M3)
1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor
[3].
A2[3]
[2]
[1]
4038F2C149DA")
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EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 229
Confidential
Color PC Drum Motor (M2)
1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3].
B2
[1][2] [3]
4038F2C150DA
Main Motor (M1)
1. Remove the Connector [1] and four Screws [2], and remove the Main Motor [3].
C2
[1]
[2]
[3]
4039F2C517DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-228.png "Page 229
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 229
Confidential
Color PC Drum Motor (M2)
1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3].
B2
[1][2] [3]
4038F2C150DA
Main Motor (M1)
1. Remove the Connector [1] and four Screws [2], and remove the Main Motor [3].
C2
[1]
[2]
[3]
4039F2C517DA")
![Page 232
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 232
Confidential
Right Rear Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
A1
B1
C1D1
[1]
[3] [2] [4][4] [4]
[5]
High Voltage Unit (HV1)
1. Disconnect four Connectors [1].
2. Remove five Screws [2] and the Tab [3], and remove the High Voltage Unit [4].
A2
B2
C2D2
[1][2]
[3]
[4]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-231.png "Page 232
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 232
Confidential
Right Rear Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
A1
B1
C1D1
[1]
[3] [2] [4][4] [4]
[5]
High Voltage Unit (HV1)
1. Disconnect four Connectors [1].
2. Remove five Screws [2] and the Tab [3], and remove the High Voltage Unit [4].
A2
B2
C2D2
[1][2]
[3]
[4]")
![Page 233
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 233
Confidential
Make sure following things when installing the High Voltage Unit (HV1).†
Terminal end surely contacts (Refer to Figure 1).
†
Tab [5] surely set up (Refer to Figure 2).
Terminal end position
4038F2C087DA
Figure 1 Figure 2
†
Be cautious not to install the wrong Screw because two types of Screws [2] are
used. • M Mark: Screws for installing metallic parts (Space between thread is small).
• P...](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-232.png "Page 233
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 233
Confidential
Make sure following things when installing the High Voltage Unit (HV1).†
Terminal end surely contacts (Refer to Figure 1).
†
Tab [5] surely set up (Refer to Figure 2).
Terminal end position
4038F2C087DA
Figure 1 Figure 2
†
Be cautious not to install the wrong Screw because two types of Screws [2] are
used. • M Mark: Screws for installing metallic parts (Space between thread is small).
• P...")
![Page 234
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 234
Confidential
Color Developing Motor (M3)
1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor
[3].
B3
C3D3
[3]
[2]
[1]
4038F2C149DA
Color PC Drum Motor (M2)
1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3].
B4
[1][2] [3]
4038F2C150DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-233.png "Page 234
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 234
Confidential
Color Developing Motor (M3)
1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor
[3].
B3
C3D3
[3]
[2]
[1]
4038F2C149DA
Color PC Drum Motor (M2)
1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3].
B4
[1][2] [3]
4038F2C150DA")
![Page 235
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 235
Confidential
Main Motor (M1)
1. Remove the Connector [1] and four Screws [2], and remove the Main Motor [3].
B5
C4D4
[1]
[2]
[3]
4039F2C517DA
Transfer Drive Assy
1. Remove three Screws [1], and remove the Reinforcement plate [2] of the Right Door and
spring [3].
Remove the spring with its tension loosened by declining right before the Left Door is
closed.
B6
C5D6
[1]
[2] [3]
4038F2C118DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-234.png "Page 235
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 235
Confidential
Main Motor (M1)
1. Remove the Connector [1] and four Screws [2], and remove the Main Motor [3].
B5
C4D4
[1]
[2]
[3]
4039F2C517DA
Transfer Drive Assy
1. Remove three Screws [1], and remove the Reinforcement plate [2] of the Right Door and
spring [3].
Remove the spring with its tension loosened by declining right before the Left Door is
closed.
B6
C5D6
[1]
[2] [3]
4038F2C118DA")
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EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 236
Confidential2. Remove the Shoulder Screw [4].
3. Remove two Screws [5], and remove the Metal blanking plate [6].
[5]
[6]
[4]
4038F2C119DA
4. Remove two Screws [7] and remove the Rear Handle Assy Protect Cover [8].
5. Remove five Screws [9] and the Connector [10], and remove the Rear Handle Assy [11].
[9] [9] [10]
[11]
[9]
4038F2C121DA
[7]
[8]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-235.png "Page 236
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 236
Confidential2. Remove the Shoulder Screw [4].
3. Remove two Screws [5], and remove the Metal blanking plate [6].
[5]
[6]
[4]
4038F2C119DA
4. Remove two Screws [7] and remove the Rear Handle Assy Protect Cover [8].
5. Remove five Screws [9] and the Connector [10], and remove the Rear Handle Assy [11].
[9] [9] [10]
[11]
[9]
4038F2C121DA
[7]
[8]")
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 231 ConfidentialDISASSEMBLY FLOWCHART D2 B2 C2 D3 B3 C3 B4 D4 B5 C4 D5 B6 C5 D6 C6 D7 C7 B1 A1A2C1D1 C8D8C9D9C10 D10 D11 Start Right Rear Cover + Rear Cover (P. 232) Color Developing Motor (M3) (P. 234) High Voltage Unit (HV1) (P. 232) Color PC Drum Motor (M2) (P. 234) Main Motor (M1) (P. 235) Transfer Drive Assy (P. 235)Fusing Unit(P. 238) Transfer Belt Unit (P. 239) Rear Left Cover + Front Left Cover (P. 241)Exit Tray(P. 241) Fusing Drive Assy (P. 242) 1st Image Transfer Pressure/ Retraction Clutch (CL3) (P. 242)
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 232 Confidential Right Rear Cover + Rear Cover 1. Open the Right Door [1]. 2. Remove three Screws [2], and remove the Right Rear Cover [3]. 3. Remove nine Screws [4], and remove the Rear Cover [5]. A1 B1 C1D1 [1] [3] [2] [4][4] [4] [5] High Voltage Unit (HV1) 1. Disconnect four Connectors [1]. 2. Remove five Screws [2] and the Tab [3], and remove the High Voltage Unit [4]. A2 B2 C2D2 [1][2] [3] [4]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 233 Confidential Make sure following things when installing the High Voltage Unit (HV1).† Terminal end surely contacts (Refer to Figure 1). † Tab [5] surely set up (Refer to Figure 2). Terminal end position 4038F2C087DA Figure 1 Figure 2 † Be cautious not to install the wrong Screw because two types of Screws [2] are used. • M Mark: Screws for installing metallic parts (Space between thread is small). • P Mark: Screws for installing plastic parts (Space between thread is large). P MarkM Mark
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 234 Confidential Color Developing Motor (M3) 1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor [3]. B3 C3D3 [3] [2] [1] 4038F2C149DA Color PC Drum Motor (M2) 1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3]. B4 [1][2] [3] 4038F2C150DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 235 Confidential Main Motor (M1) 1. Remove the Connector [1] and four Screws [2], and remove the Main Motor [3]. B5 C4D4 [1] [2] [3] 4039F2C517DA Transfer Drive Assy 1. Remove three Screws [1], and remove the Reinforcement plate [2] of the Right Door and spring [3]. Remove the spring with its tension loosened by declining right before the Left Door is closed. B6 C5D6 [1] [2] [3] 4038F2C118DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 236 Confidential2. Remove the Shoulder Screw [4]. 3. Remove two Screws [5], and remove the Metal blanking plate [6]. [5] [6] [4] 4038F2C119DA 4. Remove two Screws [7] and remove the Rear Handle Assy Protect Cover [8]. 5. Remove five Screws [9] and the Connector [10], and remove the Rear Handle Assy [11]. [9] [9] [10] [11] [9] 4038F2C121DA [7] [8]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 237 Confidential6. Remove two Harnesses [12] from four Wire Saddles [11]. [10] [11][11] [12] [12] 4038F2C122DA 7. Remove eight Screws [13], and remove the Transport Drive Assy [14]. Screws [13] secure the Transfer Drive Assy are shown by △ mark.Never remove the Screws other than shown by △ mark. [13][13] [14] 4038F2C123DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 238 Confidential Fusing Unit Before replacing the Fusing Unit, ensure that it has had time to cool down. 1. Turn OFF the Main Power Switch and unplug the power cord from the power outlet, then wait for about 20 minutes. 2. Open the Front Door. 3. Remove two Claws [1], and remove the Exit Tray Connector protective cover [2]. 4. Disconnect the Connector [3].C6 D6 4039F2C011DA4039F2C010DA [1] [2] [3] 5. Remove the Screw [4], and remove the Connector protective cover [5]. 6. Disconnect two Connectors [6]. 4039F2C012DA [4] [5] 4039F2C013DA [6]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 239 Confidential7. Open the Right Door. 8. Open the Fusing Unit Cover. 9. Remove two Screws [7], and remove the Fusing unit [8]. 4039F2C014DA [7] [8] Transfer Belt Unit The Transfer Belt Unit is included in Transfer Kit as a service part. Additionally, the 2nd Image Transfer Roller, Ozone filter, and Dust Filter are also included in Transfer Kit. Replace them at the same time. Refer to (Refer to Chapter 6 “MAINTENANCE”) (p331))After the Transfer Belt Unit has been removed from the Main Unit for other purposes than replacement, make sure to put it in the shipping plastic sheet whose color is black, or wrap it in the light shielding cloth and store it in a dark place. 1. Open the Right Door. 2. Remove two Screws [1] and release the Lock of the Transfer Belt Unit [2].C7 D7 [1][2] 4039F2C005DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 240 Confidential3. Hold the both sides and lift it to take out the Transfer Belt Unit [3] a little. 4. Hold the position [4] as shown in the figure above and remove the Transfer Belt [5]. When installing the Transfer Belt Unit, be careful of the following points.† Insert the Transfer Belt with care not to allow its docking gear to be damaged by hitting it against the rail or associated part. † Do not touch the surface of the Transfer Belt. [3] 4039F2C006DA [4] [5] [4] † Insert the Transfer Belt Unit into the Main Unit completely and make sure the Drive Gear of the Transfer Belt Unit matches with that of the Main Unit. And then, secure them with Screws. If they are secured even though both Drive Gears have not been matched, the Main Unit may be damaged when closing the cover. Matched Not Matched