Epson Aculaser M 2000 Service Manual
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EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY List of Disassembly/Reassembly Parts/Units 161 Confidential Table 4-2. Optional Cassette Unit Parts/Unit Ref. Optional CassetteP. 275 Rear Right Cover + Rear Left Cover P. 275 Right Rear CoverP. 275 Control Board (PWB-Z-PC)P. 279 Paper Size Board (PWB-I-PC)P. 279 Lift-Up Motor (M3-PC)P. 279 Paper Feed Motor (M1-PC)P. 286 Vertical Transport Motor (M2-PC)P. 286 Vertical Transport DoorP. 291 Separation Roller Installation Plate AssyP. 291 CD Paper Size Sensor/1 (PC4-PC) P. 306 Set Sensor (PC2-PC) CD Paper Size Sensor/2 (PC3-PC) Paper Near-Empty Sensor (PC1-PC) Door Set Sensor (PC5-PC) Vertical Transport Sensor (PC8-PC) Paper Take-Up Sensor (PC9-PC) Paper Empty Sensor (PC6-PC) Lift-Up Sensor (PC7-PC) Table 4-3. Duplex UnitParts/Unit Ref. Duplex UnitP. 271 Duplex Unit Rear CoverP. 271 Switchback Motor (M1DU)P. 271 Duplex Unit Door Set Sensor (PCIDU) P. 310 Duplex Unit Switchback Motor (M2DU) Duplex Unit Transport Sensor 2 (PC2DU) Duplex Control Board (PWB-A DU) Duplex Unit Transport Sensor 1 (PC1DU)
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 162 Confidential4.3 Main Unit Disassembly/Reassembly4.3.1 Group 1CONTENT Parts/Units to be Disassembled Guide Front DoorTransfer Belt UnitPhotoconductor UnitFusing UnitWaste Toner Collector + Exhaust Filter ABCDE Front Cover APhotoconductor Unit C Waste Toner Collector EE Exhaust Filter E Fusing Unit D Transfer Belt Unit B
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 163 ConfidentialDISASSEMBLY FLOWCHART A1 B1 C1 D1 E1 Start Front Door(P. 164) Photoconductor Unit (P. 166) Fusing Unit (P. 166) Transfer Belt Unit (P. 164) Waste Toner Collector + Exhaust Filter (P. 168)
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 164 Confidential Front Door 1. Open the Front Door. 2. Remove the Screw [1] each to remove the Right and Left Stoppers [2]. 3. Pull out the Right and Left Pins [3] to remove the Front Door [4]. A1 [1] [4][2] 4038F2C038DB [3] 4038F2C039DA Transfer Belt Unit The Transfer Belt Unit is included in Transfer Kit as a service part. Additionally, the 2nd Image Transfer Roller, Ozone filter, and Dust Filter are also included in Transfer Kit. Replace them at the same time. Refer to (Refer to Chapter 6 “MAINTENANCE”) (p331))After the Transfer Belt Unit has been removed from the Main Unit for other purposes than replacement, make sure to put it in the shipping plastic sheet whose color is black, or wrap it in the light shielding cloth and store it in a dark place. 1. Open the Right Door. 2. Remove two Screws [1] and release the Lock of the Transfer Belt Unit [2]. B1 [1][2] 4039F2C005DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 165 Confidential3. Hold the both sides and lift it to take out the Transfer Belt Unit [3] a little. 4. Hold the position [4] as shown in the figure above and remove the Transfer Belt [5]. When installing the Transfer Belt Unit, be careful of the following points.† Insert the Transfer Belt with care not to allow its docking gear to be damaged by hitting it against the rail or associated part. † Do not touch the surface of the Transfer Belt. [3] 4039F2C006DA [4] [5] [4] † Insert the Transfer Belt Unit into the Main Unit completely and make sure the Drive Gear of the Transfer Belt Unit matches with that of the Main Unit. And then, secure them with Screws. If they are secured even though both Drive Gears have not been matched, the Main Unit may be damaged when closing the cover. Matched Not Matched
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 166 Confidential Photoconductor Unit Dont burn the Photoconductor Unit. Toner remnants may spatter and cause fire. And It may result in burns. 1. Open the Front Door. 2. Push down the protrusion of the Photoconductor Unit to be replaced, and slowly pull it toward. C1 Fusing Unit Before replacing the Fusing Unit, ensure that it has had time to cool down. 1. Turn OFF the Main Power Switch and unplug the power cord from the power outlet, then wait for about 20 minutes. 2. Open the Front Door. 3. Remove two Claws [1], and remove the Exit Tray Connector protective cover [2]. 4. Disconnect the Connector [3].D1 4039F2C011DA4039F2C010DA [1] [2] [3]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 167 Confidential5. Remove the Screw [4], and remove the Connector protective cover [5]. 6. Disconnect two Connectors [6]. 4039F2C012DA [4] [5] 4039F2C013DA [6] 7. Open the Right Door. 8. Open the Fusing Unit Cover. 9. Remove two Screws [7], and remove the Fusing unit [8]. 4039F2C014DA [7] [8]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 168 Confidential Waste Toner Collector + Exhaust Filter Dont burn the used Waste Toner Collector. Toner may spatter and cause fire. And It may result in burns. The Exhaust Filter is supplied with the Waste Toner Collector. Replace it when replacing the Waste Toner Collector. 1. Open the Front Door. 2. Push the unlocking knob in the printer side. And then, pull out the Waste Toner Collector which popped up from the printer. E1 3. Remove the Exhaust Filter from the top face of the printer.
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 169 Confidential4.3.2 Group 2CONTENT Parts/Units to be Disassembled Guide 2nd Transfer UnitOzone FilterDust FilterFeed Roller (Standard Cassette)Separation Roller (Standard Cassette) ABCDE 2nd Transfer Unit A Feed Roller D Separation Roller E Ozone Filter B Dust Filter C
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 170 ConfidentialDISASSEMBLY FLOWCHART A1 B1 C1 D1 E1 Start 2nd Transfer Unit (P. 171) Dust Filter(P. 172) Feed Roller (Std. Cassette) (P. 172) Ozone Filter(P. 171) Separation Roller (Std. Cassette) (P. 173)