Epson Aculaser M 2000 Service Manual
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![Page 179
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 179
Confidential3. Remove the Exhaust Filter from the top face of the printer.
Rear Left Cover + Front Left Cover
1. Remove two Screws [2], and remove the Rear Left Cover [3].
2. Open the Front Door [1].
3. Remove two Screws [4], and remove the Front Left Cover [5].
B4
C4
D4
[1] [2]
[3][4]
[5]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-178.png "Page 179
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 179
Confidential3. Remove the Exhaust Filter from the top face of the printer.
Rear Left Cover + Front Left Cover
1. Remove two Screws [2], and remove the Rear Left Cover [3].
2. Open the Front Door [1].
3. Remove two Screws [4], and remove the Front Left Cover [5].
B4
C4
D4
[1] [2]
[3][4]
[5]")
![Page 180
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 180
Confidential
Rear Right Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
B5
C5
D5
[1]
[3] [2] [4][4] [4]
[5]
Exit Tray
1. Open the Upper Fusing Cover [2].
2. Remove two Claws [3], and remove the Upper Fusing Cover [2].
B6
C6
D6
[2]
[3][3]
4039F2C019DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-179.png "Page 180
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 180
Confidential
Rear Right Cover + Rear Cover
1. Open the Right Door [1].
2. Remove three Screws [2], and remove the Right Rear Cover [3].
3. Remove nine Screws [4], and remove the Rear Cover [5].
B5
C5
D5
[1]
[3] [2] [4][4] [4]
[5]
Exit Tray
1. Open the Upper Fusing Cover [2].
2. Remove two Claws [3], and remove the Upper Fusing Cover [2].
B6
C6
D6
[2]
[3][3]
4039F2C019DA")
![Page 181
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 181
Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6].
4. Remove three Screws [7], and remove the Exit Tray [8].
[5]
[6]
[7] [8]
Front Door
1. Open the Front Door.
2. Remove the Screw [1] each to remove the Right and Left Stoppers [2].
3. Pull out the Right and Left Pins [3] to remove the Front Door [4].
B7
C7
D7
[1] [4][2]
4038F2C038DB
[3]
4038F2C039DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-180.png "Page 181
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 181
Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6].
4. Remove three Screws [7], and remove the Exit Tray [8].
[5]
[6]
[7] [8]
Front Door
1. Open the Front Door.
2. Remove the Screw [1] each to remove the Right and Left Stoppers [2].
3. Pull out the Right and Left Pins [3] to remove the Front Door [4].
B7
C7
D7
[1] [4][2]
4038F2C038DB
[3]
4038F2C039DA")
![Page 182
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 182
Confidential
Front Cover
1. Remove the Screw [1], and remove the Connector protective cover [2].
2. Disconnect two Connectors [3].
B8
C8
D8
[3]
4038F2C052DA
[1]
[2]
4038F2C051DA
3. Release two Hooks [4] and remove the Guide [5] installed in the insertion slot of the Toner
Cartridge (K).
Dont use too much force when releasing the Hooks of the Guide because they break
easily.
[4]
[5] [4]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-181.png "Page 182
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 182
Confidential
Front Cover
1. Remove the Screw [1], and remove the Connector protective cover [2].
2. Disconnect two Connectors [3].
B8
C8
D8
[3]
4038F2C052DA
[1]
[2]
4038F2C051DA
3. Release two Hooks [4] and remove the Guide [5] installed in the insertion slot of the Toner
Cartridge (K).
Dont use too much force when releasing the Hooks of the Guide because they break
easily.
[4]
[5] [4]")
![Page 183
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 183
Confidential4. Disconnect two Connectors [6].
5. Remove four Screws [7].
[7]
[7][6]
4038F2C053DA
6. Remove six Claws [8] and remove the Front Cover [9].
[8]
[8][9]
4038F2C055DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-182.png "Page 183
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 183
Confidential4. Disconnect two Connectors [6].
5. Remove four Screws [7].
[7]
[7][6]
4038F2C053DA
6. Remove six Claws [8] and remove the Front Cover [9].
[8]
[8][9]
4038F2C055DA")
![Page 186
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 186
Confidential3. Remove seven Screws [3], and remove the Right Door Switch Assy [4].
4. Remove four Screws [5] and remove four Photoconductor Unit Contact Assy [6] of each
color.
[3][3]
[4]
4038F2C098DA
[5] [6]
4038F2C099DA
When connecting the Connector to the Photoconductor Unit Contact Assy, check the
color of Connector and connect it to corresponding that of the Imaging Unit.
YMCK](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-185.png "Page 186
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 186
Confidential3. Remove seven Screws [3], and remove the Right Door Switch Assy [4].
4. Remove four Screws [5] and remove four Photoconductor Unit Contact Assy [6] of each
color.
[3][3]
[4]
4038F2C098DA
[5] [6]
4038F2C099DA
When connecting the Connector to the Photoconductor Unit Contact Assy, check the
color of Connector and connect it to corresponding that of the Imaging Unit.
YMCK")
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 181 Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6]. 4. Remove three Screws [7], and remove the Exit Tray [8]. [5] [6] [7] [8] Front Door 1. Open the Front Door. 2. Remove the Screw [1] each to remove the Right and Left Stoppers [2]. 3. Pull out the Right and Left Pins [3] to remove the Front Door [4]. B7 C7 D7 [1] [4][2] 4038F2C038DB [3] 4038F2C039DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 182 Confidential Front Cover 1. Remove the Screw [1], and remove the Connector protective cover [2]. 2. Disconnect two Connectors [3]. B8 C8 D8 [3] 4038F2C052DA [1] [2] 4038F2C051DA 3. Release two Hooks [4] and remove the Guide [5] installed in the insertion slot of the Toner Cartridge (K). Dont use too much force when releasing the Hooks of the Guide because they break easily. [4] [5] [4]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 183 Confidential4. Disconnect two Connectors [6]. 5. Remove four Screws [7]. [7] [7][6] 4038F2C053DA 6. Remove six Claws [8] and remove the Front Cover [9]. [8] [8][9] 4038F2C055DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 184 Confidential Transfer Belt Unit The Transfer Belt Unit is included in Transfer Kit as a service part. Additionally, the 2nd Image Transfer Roller, Ozone filter, and Dust Filter are also included in Transfer Kit. Replace them at the same time. Refer to (Refer to Chapter 6 “MAINTENANCE”) (p331))After the Transfer Belt Unit has been removed from the Main Unit for other purposes than replacement, make sure to put it in the shipping plastic sheet whose color is black, or wrap it in the light shielding cloth and store it in a dark place. 1. Open the Right Door. 2. Remove two Screws [1] and release the Lock of the Transfer Belt Unit [2].C9 D9 [1][2] 4039F2C005DA 3. Hold the both sides and lift it to take out the Transfer Belt Unit [3] a little. 4. Hold the position [4] as shown in the figure above and remove the Transfer Belt [5]. When installing the Transfer Belt Unit, be careful of the following points.† Insert the Transfer Belt with care not to allow its docking gear to be damaged by hitting it against the rail or associated part. † Do not touch the surface of the Transfer Belt. [3] 4039F2C006DA [4] [5] [4]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 185 Confidential † Insert the Transfer Belt Unit into the Main Unit completely and make sure the Drive Gear of the Transfer Belt Unit matches with that of the Main Unit. And then, secure them with Screws. If they are secured even though both Drive Gears have not been matched, the Main Unit may be damaged when closing the cover. Matched Not Matched PH Interface Board (PWB-D) 1. Pull out the Paper Cassette 1. 2. Remove two Screws [1], and remove the Front Right Cover [2]. C10 [1][2] 4038F2C097DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 186 Confidential3. Remove seven Screws [3], and remove the Right Door Switch Assy [4]. 4. Remove four Screws [5] and remove four Photoconductor Unit Contact Assy [6] of each color. [3][3] [4] 4038F2C098DA [5] [6] 4038F2C099DA When connecting the Connector to the Photoconductor Unit Contact Assy, check the color of Connector and connect it to corresponding that of the Imaging Unit. YMCK
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 187 Confidential5. Remove eight Screws [7] and remove four Photoconductor Unit Roll Assy [8] of each color. 6. Remove all the Connectors and the Flat Cables on the PH Interface Board. [7] [8] 4038F2C100DA 7. Remove two Screws [9] and six tabs [10], and remove the PH Interface Board [11]. [9][9] [11] [10] [10] 4038F2C102DB
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 188 Confidential PH Unit When replacing the PH Unit, replace four units at the same time. Even when the single Unit needs to be replaced, replace four units. 1. Remove three Screws [1], three Connectors [2], and three Photoconductor Unit Guide rails [3]. D10 [1] [2] [3] 4038F2C106DA When installing the Photoconductor Unit Guide rail, insert its end correctly to the mounting hole in the Main Unit side.
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 189 Confidential2. Remove the Flat Cable [4] and the Connector [5] of the PH Unit (Black). 3. Remove the Claw [6] and remove the Gear [7] of the PH Unit (Black). [7] [6] 4038F2C108DB [4] [5] 4038F2C107DA When removing the Stopper, use care so that both ends of the Stopper will not open but stay parallel as shown in the figure above. Keep using the Stopper after once stretched out may cause uneven pitch or other image troubles. 4. Remove the Stopper [8] of the PH Unit (Black). [8] 4038F2C109DA Ó ·
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 190 Confidential5. Remove the PH Unit (Black) according to the following procedure. 1. Move the front side of the PH Unit to left a little, and remove the Boss [9] from the locating hole [10]. 2. Lift up the front side of the PH Unit a little. 3. Remove the Boss [11] at the rear side of the PH Unit from the locating hole [12]. 4. Remove the PH Unit [14]. 6. Follow the same procedures to remove all PH Units. Since the back of the PH Unit is pushed to the right with the two Plate Springs [13], remove it by tilting the backside of the PH Unit to the left as shown in the figure above. [14] 4037F2C111DB [11] [13] [12] 4038F2C110DA [9] [10] 1. Fit the back of the PH Unit [1] to the Plate Spring [2] of installation plate. 2. Push the PH Unit [3] along the right side line of PH Unit installation plate all the way and fit it into the Plate Spring [4]. 3. Make sure that the two Bosses [5] at front and rear side of the PH Unit fit in the locating hole [6]. 4037F2C113DB[1] [2] 4037F2C114DA [3][5] [6] [5] [6] [4]