Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-97 DC1632/2240
REP 10.3
Repairs and Adjustments Prelaunch Training/Review 5. Remove Heater Rods (Figure 3). 
Figure 3 Removing Heater Rods
Remove 
Heater 
Rods 

6/02
4-98DC1632/2240
REP 10.3
Prelaunch Training/Review Repairs and Adjustments 

6/02
4-99 DC1632/2240
REP 12.1
Repairs and Adjustments Prelaunch Training/Review
REP 12.1  H Transport AssemblyParts List on PL 17.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Disconnect P/J (Figure 1). 
Figure 1 Disconnecting P/J2. Disengage Hook (2) from the Stud on both sides and remove H Transport Assembly (Fig-
ure 2). 
Figure 2 Removing H Transport
P/J
Hooks 

6/02
4-100DC1632/2240
REP 12.2
Prelaunch Training/Review Repairs and Adjustments
REP 12.2  H Transport BeltParts List on PL 17.4
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the H Transport Assembly (REP 12.1).
2. Remove the following parts:
a. H Transport Front Cover (PL 17.3)
b. H Transport Rear Cover (PL 17.3)
c. Stop (PL 17.3)
3. Remove the H Transport Cover (Figure 1)....

6/02
4-101 DC1632/2240
REP 12.2
Repairs and Adjustments Prelaunch Training/Review 5. Remove the Entrance Upper Cover (Figure 3) 
Figure 3 Removing the Entrance Upper Cover6. Remove the input H Transport Roll (Figure 4). 
Figure 4 Removing the H Transport Roll
1Remove 
Screws (4)
2Remove 
Entrance 
Upper Cover
1Remove Clips (2) 
and Bearings (2)
2Remove H 
Transport 
Roll 

6/02
4-102DC1632/2240
REP 12.2
Prelaunch Training/Review Repairs and Adjustments 7. Remove the output H Transport Roll (Figure 5). 
Figure 5 Removing the H Transport Roll
1Remove 
Clip and 
Bearing
2Remove 
Clip, Pulley, 
and Bearing
3Remove H 
Transport 
Roll
4Remove the H 
Transport Belts 

6/02
4-103 DC1632/2240
REP 12.3
Repairs and Adjustments Prelaunch Training/Review
REP 12.3  Entrance SensorParts List on PL 17.4
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the H Transport Assembly (REP 12.1).
2. Remove the following:
a. H Transport Front Cover (PL 17.3)
b. H Transport Rear Cover (PL 17.3)
c. Stop (PL 17.3)
3. Remove the Entrance Upper Cover (REP 12.17).
4....

6/02
4-104DC1632/2240
REP 12.4
Prelaunch Training/Review Repairs and Adjustments
REP 12.4  FinisherParts List on PL 17.5
Removal
CAUTION
Make sure to have two people to operate since the Finisher Unit weighs more than 16Kg.
When one person operates, detach the unit following the Steps after making it weigh less than
16Kg.  Take extreme care to avoid lower back injury.
1. Separate IIT and IOT.
2. Remove the following parts:
a. H Transport Assembly (REP 12.2)
b. H Transport Front Cover (PL 17.3)
c. H...

6/02
4-105 DC1632/2240
REP 12.5
Repairs and Adjustments Prelaunch Training/Review
REP 12.5  Stack Height Sensor AssemblyParts List on PL 17.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Links from the Top Cover Assembly (Figure 1). 
Figure 1 Removing Links from Top Cover Assembly2. Remove the Stack Height Sensor Assembly (Figure 2). 
Figure 2 Removing Stack Height Sensor...

6/02
4-106DC1632/2240
REP 12.6
Prelaunch Training/Review Repairs and Adjustments
REP 12.6  Eject Roll AssemblyParts List on PL 17.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following parts:
a. Rear Cover (PL 17.5)
b. Stacker Tray (PL 17.1)
c. Right Cover (PL 17.5)
d. Front Cover (PL 17.5)
2. Remove the Bracket (Figure 1). 
Figure 1 Remove the Bracket3. Disconnect P/J...