Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-67 DC1632/2240
REP 8.6
Repairs and Adjustments Prelaunch Training/Review
REP 8.6 Registration Transport AssemblyParts List on PL 2.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Remove Power Switch Cover (REP 14.6).
3. Remove Upper Rear Left Cover (REP 14.4). 
4. Close Left Cover Assembly.
5. Remove Tray 5 (REP 7.1). 
6. Remove Left Cover...

6/02
4-68DC1632/2240
REP 8.7
Prelaunch Training/Review Repairs and Adjustments
REP 8.7 Exit Transport AssemblyParts List on PL 2.10
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Remove Rear Cover (REP 14.2). 
4. Remove Power Switch Cover (REP 14.5).
5. Remove Exit Transport (Figure 1).
a. Disconnect P/Jís (2).
b. Remove...

6/02
4-69 DC1632/2240
REP 9.1, REP 9.2Repairs and Adjustments Prelaunch Training/Review
REP 9.1 Drum CartridgeParts List on PL 4.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Drum Cartridge.
a. Open Left Cover Assembly.
b. Open Front Cover.
c. Actuate orange release and pull out Drum Cartridge.
CAUTION
Drum Cartridge photoreceptor damage is likely if Drum Cartridge is...

6/02
4-70DC1632/2240
REP 9.3, REP 9.4
Prelaunch Training/Review Repairs and Adjustments
REP 9.3 Waste Toner Cartridge CoverParts List on PL 4.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Waste Cartridge Cover (Figure 1).
a. Open Waste Cartridge Cover.
b. Remove Screw.
c. Remove Waste Toner Cartridge Cover.
Figure 1 Removing Waste Toner Cartridge Cover...

6/02
4-71 DC1632/2240
REP 9.5, REP 9.6Repairs and Adjustments Prelaunch Training/Review
REP 9.5 Full Toner SensorParts List on PL 4.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Waste Cartridge (REP 9.4). 
3. Remove Waste Cartridge Cover (REP 9.3). 
4. Access Waste Cartridge Full Sensor (Figure 1).
a. Lift Left End slightly and pull left to disengage...

6/02
4-72DC1632/2240
REP 9.7
Prelaunch Training/Review Repairs and Adjustments
REP 9.7 Toner DispenserParts List on PL 6.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Release and move Xerographic Release Lever half way down.
4. Remove Dispenser Assembly Cover (REP 9.6).
5. Remove Drum Cartridges as required.
CAUTION
Y...

6/02
4-73 DC1632/2240
REP 9.8
Repairs and Adjustments Prelaunch Training/Review
REP 9.8 Plate AssemblyParts List on PL 4.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (REP 14.7).
2. Remove Drum Cartridges.
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3). 
5. Remove Fuser Front Cover (REP 14.8). 
6. Release and move Xerographic...

6/02
4-74DC1632/2240
REP 9.8
Prelaunch Training/Review Repairs and Adjustments 11. Disconnect Developer Housing Harnesses (Figure 2).
a. Open Harness Clip and remove harness from Clip.
b. Disconnect Harness P/Jís (3).
c. Remove Screw from Inner Left Harness Cover and remove cover.
d. Remove Developer Housing Harnesses from additional harness clips (not shown,
under Harness Cover).
Figure 2 Disconnecting Developer Harnesses12. Remove Plate Assembly (Figure 3).
a. Remove Screws (6).
b. Pull Plate Assembly...

6/02
4-75 DC1632/2240
REP 9.9
Repairs and Adjustments Prelaunch Training/Review
REP 9.9 Developer HousingParts List on PL 6.2
Removal
WA R N I N GTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (REP 14.7).
2. Remove Drum Cartridges.
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3). 
5. Remove Fuser Front Cover (REP 14.8). 
6. Move Xerographic Release...

6/02
4-76DC1632/2240
REP 9.10
Prelaunch Training/Review Repairs and Adjustments
REP 9.10 DeveloperParts List on PL 6.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (REP 14.7).
2. Remove Drum Cartridges.
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3). 
5. Remove Fuser Front Cover (REP 14.8). 
6. Release and move Xerographic Release...