Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-87 DC1632/2240
REP 9.22
Repairs and Adjustments Prelaunch Training/Review 11. Pull out BUR ROLL Housing from Hole below and move it in arrow direction (Figure 8)
a. Pull Housing.
b. Turn Housing to move it.
Figure 8 Pulling Out BUR Roll Housing
12. Remove Transfer Belt (Figure 9)Figure 9 Removing Transfer Belt 

6/02
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REP 9.22
Prelaunch Training/Review Repairs and Adjustments
Replacement1. Install Transfer Belt with Reflector at rear (Figure 10). 
Figure 10 Installing Transfer Belt 2. After installing Transfer Belt, move it to center of IBT Frame (exposed parts of IBT Drive
Roll are same at In and Out sides) (Figure 11). 
Figure 11 Positioning Transfer Belt
Reflector 

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REP 9.22
Repairs and Adjustments Prelaunch Training/Review 3. If Transfer Belt is skewed or wrinkled, perform following steps:  (Figure 12)
a. Relax tension of Belt. 
b. Rotate Gear in arrow direction and move Transfer Belt.
Figure 12 Re-positioning Transfer Belt 

6/02
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REP 9.23, REP 9.24
Prelaunch Training/Review Repairs and Adjustments
REP 9.23  1st BTR RollParts List on PL 5.4
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Release and move Xerographic Release Lever down.
3. Open Right Side Door. 
4. Remove IBT Assembly (REP 9.15). 
5. Remove Transfer Belt (REP 9.22). 
6. Remove 1st BTR Roll (Figure 1)....

6/02
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REP 9.26
Repairs and Adjustments Prelaunch Training/Review
REP 9.26 ATC SensorParts List on PL 6.2 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (REP 14.7).
2. Remove Drum Cartridges.
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3). 
5. Remove Fuser Front Cover (REP 14.8). 
6. Release and move Xerographic...

6/02
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REP 9.26
Prelaunch Training/Review Repairs and Adjustments
ReplacementNOTE: Remove ATC Sensor Setup Data Tag from new sensor.  On tag, highlight K, C, M, or Y
as required for color of developer housing.  Raise Xerographic Release Lever and install Tag in
position shown (Figure 3). 
Figure 3 Installing ATC Sensor Setup Data Tag
NOTE: Perform dC921 ATC Sensor Setup (ADJ 9.2). 
1Raise Xerographic 
Release Lever
2Position Tag in correct location Tag with K 
highlighted
Tag with C...

6/02
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REP 9.27
Repairs and Adjustments Prelaunch Training/Review
REP 9.27 Retract ShaftParts List on PL 5.4
ReplacementNOTE: Cam and Flag must be aligned as shown, both on the same side (Figure 1).
Figure 1 Cam and Flag Alignment
Correct 
Alignment Incorrect 
Alignment 

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REP 9.27
Prelaunch Training/Review Repairs and Adjustments 

6/02
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REP 10.1, REP 10.2
Repairs and Adjustments Prelaunch Training/Review
REP 10.1 FuserParts List on PL 7.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
WARNING
Personal injury may result from grasping hot areas of Fuser Module. If a hot Fuser Mod-
ule must be removed, grasp Fuser Module by black plastic frame component, shown in
figure (Figure 1). 
CAUTION
Damage to...

6/02
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REP 10.3
Prelaunch Training/Review Repairs and Adjustments
REP 10.3  Main/Sub Heater RodParts List on PL 7.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Fuser Assembly (REP 10.1).
2. Remove the following parts:
ï Front Cover (REP 14.7)
ï Handle (PL 7.2)
ï Rear Cover (PL 7.2)
ï Handle (PL 7.2)
3. Disconnect P/Jís (2) at rear of Fuser (Figure 1)....