Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-57 DC1632/2240
REP 7.7, REP 7.8Repairs and Adjustments Prelaunch Training/Review
REP 7.7 Tray 4Parts List on PL 16.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Pull out Tray 4.
2. Remove Tray 4 (Figure 1). 
a. Pull out Tray 4.
b. Remove Transport Screws (2).
c. Remove Tray Lock Screws (2).
d. Remove Tray Lock.
e. Pull out Tray 4 to remove it.
Figure 1 Removing Tray 4
REP...

6/02
4-58DC1632/2240
REP 7.9
Prelaunch Training/Review Repairs and Adjustments
REP 7.9 Tray 2Parts List on PL 16.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Pull out Tray 2.
2. Lift end of tray to disengage lock on rail (not visible) and remove tray.  

6/02
4-59 DC1632/2240
REP 7.10
Repairs and Adjustments Prelaunch Training/Review
REP 7.10  Tray 2 FeederParts List on 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Pull out Tray 2.
2. Remove the Left Lower Cover.  (PL 16.16)
3. Remove the Tray 2 Feeder (Figure 1).
Figure 1 Removing the Tray 2 Feeder
1Loosen 
Screw and 
move 
Bracket
2Release 
Wire Har-
ness from 
Clamp and...

6/02
4-60DC1632/2240
REP 7.11
Prelaunch Training/Review Repairs and Adjustments
REP 7.11 Tray 3 FeederParts List on 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Tray 2. 
2. Pull out Tray 3 and Tray 4.
3. Open the Left Cover. 
4. Remove the Lower Chute.
5. Remove the Tray 3 Feeder Assembly (Figure 1).
Figure 1 Removing the Tray 3 Feeder Assembly6. Remove the Tray 3 Feeder...

6/02
4-61 DC1632/2240
REP 7.12
Repairs and Adjustments Prelaunch Training/Review
REP 7.12  Tray 4 FeederParts List on 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Tray 2. 
2. Pull out the Tray 3/4.
3. Remove the Stud Bracket (Figure 1). 
Figure 1 Removing Stud Bracket4. Remove the Tray 4 Feeder Assembly (Figure 2). 
Figure 2 Removing the Tray 4 Feeder Assembly
Remove...

6/02
4-62DC1632/2240
REP 7.12
Prelaunch Training/Review Repairs and Adjustments 5. Remove the Tray 4 Feeder Guides (Figure 3). 
Figure 3 Removing the Guides6. Remove Brackets from Tray 4 Feeder Assembly (Figure 4). 
Figure 4 Removing the Brackets
1Remove Screws (2) 
and Upper Guide
2Remove Screws (2) 
and Lower Guide
1Remove 
Screws (2) 
and Bracket
2Remove Screw 
and Bracket
3Remove Screw 
and Bracket 

6/02
4-63 DC1632/2240
REP 8.1
Repairs and Adjustments Prelaunch Training/Review
REP 8.1 Left Cover AssemblyParts List on PL 2.9
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Remove Power Switch Cover (REP 14.6).
3. Remove Upper Rear Left Cover (REP 14.4). 
4. Close Left Cover Assembly.
5. Remove Tray 5 (REP 7.1).
6. Remove Fuser Front Cover (REP...

6/02
4-64DC1632/2240
REP 8.1
Prelaunch Training/Review Repairs and Adjustments 8. Remove Left Cover Assembly (Figure 2). 
Figure 2 Removing Left Cover Assembly
ReplacementInstall Left Cover Assembly on hinge pins, manually align marks on Motion Damper, then tip
up transport to engage Motion Damper gears and connect stop arm on Stop Pin (Figure 3). CAUTION
Before closing Left Cover Assembly to connect harness, hold up black plastic Duplex Baffle
while closing transport.
Figure 3 Aligning Marks on Motion...

6/02
4-65 DC1632/2240
REP 8.2
Repairs and Adjustments Prelaunch Training/Review
REP 8.2 Duplex ChuteParts List on PL 2.8
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Remove Power Switch Cover (REP 14.6).
3. Remove Upper Rear Left Cover (REP 14.4). 
4. Close Left Cover Assembly.
5. Remove Tray 5 (REP 7.1).
6. Open and close Left Cover Assembly to...

6/02
4-66DC1632/2240
REP 8.3, REP 8.5
Prelaunch Training/Review Repairs and Adjustments
REP 8.3 Duplex Transport AssemblyParts List on  PL 2.7 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Duplex Transport Assembly (Figure 1). 
a. Remove Clip and Left Upper Cover.
b. Loosen Screws and remove Duplex Transport Assembly.
Figure 1 Removing Duplex Transport AssemblyReplacement
REP...