Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-17 DC1632/2240
REP 5.1
Repairs and Adjustments Prelaunch Training/Review
REP 5.1 DADFParts List on PL 20.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Disconnect connector (Figure 1).
Figure 1 Disconnecting Connector2. Remove Screws (2) and remove DADF (Figure 2).
Figure 2 Removing DADF
Replacement1. Check DADF Side Registration (ADJ 5.1).
Check DADF Top Registration (ADJ...

6/02
4-18DC1632/2240
REP 5.2
Prelaunch Training/Review Repairs and Adjustments
REP 5.2 Registration Gate SolenoidParts List on PL 20.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (PL 20.1).
2. Remove Registration Gate Solenoid (Figure 1).
a. Disconnect connector.
b. Release clamps (2) and remove wire.
c. Loosen screws (2).
d. Remove Registration Gate Solenoid....

6/02
4-19 DC1632/2240
REP 5.3
Repairs and Adjustments Prelaunch Training/Review
REP 5.3 Left/Right CounterbalanceParts List on PL 20.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove DADF (REP 5.1).
2. Remove Rear Cover (REP 5.18). 
3. To remove Left Counterbalance, go to step 4.
To remove Right Counterbalance, go to step 5. 
4. Remove Left Counter Balance (Figure 1).
a. Remove...

6/02
4-20DC1632/2240
REP 5.3
Prelaunch Training/Review Repairs and Adjustments
Replacement1. If new counterbalances are installed, position as shown (Figure 3).
If counterbalances are reinstalled, install according to marks made in steps 4c or  5d.
Figure 3 Install Left/Right Counterbalance
Left Counterbal-
ance
Right Counter-
balance 

6/02
4-21 DC1632/2240
REP 5.4
Repairs and Adjustments Prelaunch Training/Review
REP 5.4 DADF Control PWBParts List on PL PL 20.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 5.18). 
2. Remove DADF Control PWB (Figure1).
a. Disconnect connectors (7).
b. Remove DADF Control PWB from PWB supports (3).
Figure 1 Removing DADF Control PWBConnectorsSupport (1)...

6/02
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REP 5.5
Prelaunch Training/Review Repairs and Adjustments
REP 5.5 Feed Motor AssemblyParts List on PL 20.4 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 5.18). 
2. Remove Feed Motor Assembly (Figure 1).
a. Disconnect connector.
b. Release clamps (3) and remove harness.
c. Loosen Screws (2).
d. Remove Feed Motor Assembly.
Figure 1 Removing...

6/02
4-23 DC1632/2240
REP 5.6
Repairs and Adjustments Prelaunch Training/Review
REP 5.6 Nudger RollParts List on PL 20.4
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. To install new Nudger Rolls, go to Feed Roll Assembly (REP 5.7) at this time and replace
the Nudger Rolls and Feed Rolls as an assembly.  Otherwise, continue below. 
2. Open DADF Top Cover and remove Inner Cover (Figure...

6/02
4-24DC1632/2240
REP 5.7
Prelaunch Training/Review Repairs and Adjustments
REP 5.7 Feed Roll AssemblyParts List on PL 20.4
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover and remove Inner Cover (Figure 1).
a. Open Top Cover.
b. Loosen screws (2).
c. Remove Inner Cover.
Figure 1 Removing Inner Cover2. Remove Feed Roll Assembly (Figure 2).
a. Remove clip.
b. Slide...

6/02
4-25 DC1632/2240
REP 5.8
Repairs and Adjustments Prelaunch Training/Review
REP 5.8 Lower Chute AssemblyParts List on PL 20.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover.
2. Remove following:
a. Front Cover (PL 20.1).
b. Entrance Tray (PL 20.1). 
3. Remove Lower Chute Assembly (Figure 1).
a. Open Document Feed Upper Chute.
b. Loosen screws (2).
c. Remove Lower...

6/02
4-26DC1632/2240
REP 5.9
Prelaunch Training/Review Repairs and Adjustments
REP 5.9 Retard RollParts List on PL 20.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover.
2. Remove following:
a. Front Cover (PL 20.1).
b. Entrance Tray (PL 20.1). 
3. Remove Lower Chute Assembly (REP 5.8).
4. Remove Retard Roll (Figure 1).
Figure 1 Removing Retard Roll
Replacement
CAUTION...