Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-27 DC1632/2240
REP 5.10
Repairs and Adjustments Prelaunch Training/Review
REP 5.10 Set Gate Solenoid AssemblyParts List on PL 20.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover.
2. Remove following:
a. Front Cover (PL 20.1).
b. Entrance Tray (PL 20.1). 
3. Remove Lower Chute Assembly (REP 5.8).
4. Remove Set Gate Solenoid Assembly (Figure 1).
Figure 1 Removing...

6/02
4-28DC1632/2240
REP 5.10
Prelaunch Training/Review Repairs and Adjustments 2. Install Set Gate Solenoid Assembly (Figure 3)
Figure 3 Installing Set Gate Solenoid Assembly
1Position Solenoid 
on Screws
2Move Solenoid as 
shown and tighten 
Screws (2)3Connect and secure 
harness in clip 

6/02
4-29 DC1632/2240
REP 5.11
Repairs and Adjustments Prelaunch Training/Review
REP 5.11 Registration SensorParts List on PL 20.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover.
2. Remove following:
a. Front Cover (PL 20.1).
b. Entrance Tray (PL 20.1). 
3. Remove Lower Chute Assembly (REP 5.8).
4. Disconnect P/J580 and remove Registration Sensor (Figure 1).
Figure 1...

6/02
4-30DC1632/2240
REP 5.12
Prelaunch Training/Review Repairs and Adjustments
REP 5.12 Size Sensors 1/2 (Rear/Front)Parts List on PL 20.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Top Cover.
2. Remove following:
a. Front Cover (PL 20.1).
b. Entrance Tray (PL 20.1). 
3. Remove Lower Chute Assembly (REP 5.8).
4. Remove Set Gate Solenoid Assembly (REP 5.10).
5. Remove Size...

6/02
4-31 DC1632/2240
REP 5.13
Repairs and Adjustments Prelaunch Training/Review
REP 5.13 DADF Belt Motor AssemblyParts List on PL 20.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 5.18). 
2. Remove DADF Belt Motor Assembly (Figure 2).
Figure 1 Removing DADF Belt Motor Assembly
ReplacementNOTE: Align motor bracket with marks on frame before tightening screws....

6/02
4-32DC1632/2240
REP 5.14
Prelaunch Training/Review Repairs and Adjustments
REP 5.14 Duplex SensorParts List on PL 20.7
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove following:
a. Front Cover (PL 20.1) 
b. Rear Cover (REP 5.18) 
c. Top Cover (PL 20.2)
2. Loosen screws (2) and remove Feed Motor from mounting (REP 5.5).
3. Remove Duplex Sensor (Figure 1).
a. Remove screws...

6/02
4-33 DC1632/2240
REP 5.15
Repairs and Adjustments Prelaunch Training/Review
REP 5.15 Registration Pinch RollParts List on PL 20.8
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
NOTE: Do not damage or scratch surface of Registration Pinch Roll. (Scratches may cause
skewing.)
1. Remove following:
a. Front Cover (PL 20.1)  
b. Rear Cover (REP 5.18).
c. Registration Gate Solenoid (REP...

6/02
4-34DC1632/2240
REP 5.15
Prelaunch Training/Review Repairs and Adjustments 3. Remove Gate (Figure 2).
Figure 2 Removing Gate4. Remove Registration Pinch Roll (Figure 3).
Figure 3 Removing Registration Pinch Roll
1Observe position 
of Springs
3Remove 
Screws (2)
4Remove Gate while 
containing Springs
2Close DADFCAUTION
Plastic edge on 
Gate is fragile
2Remove 
C Clip 
and 
longer 
Spring1Remove C 
Clip, shorter 
Spring, and 
Bearing
3Remove Regis-
tration Pinch Roll 

6/02
4-35 DC1632/2240
REP 5.16
Repairs and Adjustments Prelaunch Training/Review
REP 5.16 Exit Motor AssemblyParts List on PL 20.9
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 5.18).
2. Remove Exit Motor Assembly (Figure 1).
a. Disconnect connector.
b. Release clamps (2) and remove wire.
c. Loosen screws (2).
d. Remove belt.
e. Remove Exit Motor Assembly....

6/02
4-36DC1632/2240
REP 5.17
Prelaunch Training/Review Repairs and Adjustments
REP 5.17 Document TransportParts List on PL 20.10 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover (PL 20.1).
2. Remove Document Transport (Figure 1).
a. Loosen screws (3).
CAUTION
Document Handler rises quickly after lowering when Document Transport is removed.
b. Support bottom of...