Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-77 DC1632/2240
REP 9.10, REP 9.11
Repairs and Adjustments Prelaunch Training/ReviewFigure 4 Installing Developer
2. Install Developer Housing.
a. Ensure pin at rear of Developer Housing engages hole in rear frame of machine.
b. Reassemble machine.
c. Adjust ATC Sensor (ADJ).
REP 9.11 Toner Dispenser Base AssemblyParts List on PL 6.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine....

6/02
4-78DC1632/2240
REP 9.12, REP 9.13
Prelaunch Training/Review Repairs and Adjustments
REP 9.12 IBT Steering Drive AssemblyParts List on PL 1.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Release and move Xerographic Release Lever half way down.
4. Remove Dispenser Assembly Cover (REP 9.6).
5. Remove Steering Drive...

6/02
4-79 DC1632/2240
REP 9.14, REP 9.15
Repairs and Adjustments Prelaunch Training/Review
REP 9.14 MOB Sensor AssemblyParts List on  PL 1.3 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Waste Cartridge (REP 9.4).
3. Remove Fuser Front Cover (REP 14.8). 
4. Release and move Xerographic Release Lever half way down.
5. Remove Dispenser Assembly Cover (REP...

6/02
4-80DC1632/2240
REP 9.16, REP 9.17
Prelaunch Training/Review Repairs and Adjustments
REP 9.16 IBT Cleaner AssemblyParts List on PL 5.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Release and move Xerographic Release Lever down.
3. Remove Right Cover (REP 14.3). 
4. Remove IBT Belt Assembly just enough to access Belt Cleaner (REP 9.15). 
CAUTION
In next...

6/02
4-81 DC1632/2240
REP 9.18, REP 9.19
Repairs and Adjustments Prelaunch Training/Review
REP 9.18 LeverParts List on PL 5.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3).
5. Remove Inner Left Harness Cover (REP 14.10).
6. Release and move...

6/02
4-82DC1632/2240
REP 9.20
Prelaunch Training/Review Repairs and Adjustments
REP 9.20 Right Lift AssemblyParts List on PL 5.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3).
5. Remove Inner Left Harness Cover (REP 14.10).
6. Release and move...

6/02
4-83 DC1632/2240
REP 9.21
Repairs and Adjustments Prelaunch Training/Review
REP 9.21 Left Lift AssemblyParts List on PL 5.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Fuser Front Cover (REP 14.8). 
3. Remove Waste Cartridge (REP 9.4). 
4. Remove Waste Cartridge Cover (REP 9.3).
5. Remove Inner Left Harness Cover (REP 14.10).
6. Release and move...

6/02
4-84DC1632/2240
REP 9.22
Prelaunch Training/Review Repairs and Adjustments
REP 9.22  Transfer BeltParts List on PL 5.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
CAUTION
Cover Transfer Belt in a black bag.
NOTE: Keep your hand off Transfer Belt.
1. Remove IBT Belt Assembly (REP 9.15).
2. Remove IBT Cleaner Assembly (REP 9.16).
3. Remove Stand Plate (Figure 1). 
a. Remove Screw...

6/02
4-85 DC1632/2240
REP 9.22
Repairs and Adjustments Prelaunch Training/Review 6. Position Latch (Figure 4) 
a. Remove Screw.
b. Remove Latch.
c. Fix Latch.
Figure 4 Positioning Latch7. Install Stand Plate (Figure 5)
a. Install Plate.
Figure 5 Installing Stand Plate 

6/02
4-86DC1632/2240
REP 9.22
Prelaunch Training/Review Repairs and Adjustments 8. Place Stand Plate below and stand IBT Belt Assembly.
9. Relax tension of Belt on both sides (Figure 6)
a. Push up Bracket.
b. Push up Lever and hang Pin on Hole.
Figure 6 Relaxing Belt Tension10. Remove Bracket (Figure 7)
a. Remove Screw (2).
b. Remove Bracket.
c. Remove Screw (3).
d. Remove Bracket.
Figure 7 Removing Bracket