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Xerox 1632 2240 3535 Color Carrera Manual

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Page 601

6/02
4-127 DC1632/2240
REP 12.13
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Stacker Motor Assembly (Figure 3). 
a. Remove the screws (3) while sliding the PWB Chassis upward. 
b. Slide the Gear.
c. Remove the Stacker Motor Assembly.  
Figure 3 Removing Stacker Motor Assembly
1Lift PWB Chassis 
and Remove 
Screws (2)
2Remove 
Screw 
(1)
3Move 
Gear and 
Remove 
Stacker 
Motor
Discon-
nect P/J 

Page 602

6/02
4-128DC1632/2240
REP 12.14
Prelaunch Training/Review Repairs and Adjustments
REP 12.14  Front Elevator BracketParts List on PL 17.11 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following parts:
a. Rear Cover (PL 17.5)
b. Stacker Tray (PL 17.1)
c. Right Cover (PL 17.5)
d. Front Cover (PL 17.5)
2. Remove the Bracket (Figure 1). 
Figure 1 Remove the Bracket3....

Page 603

6/02
4-129 DC1632/2240
REP 12.14
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Thumbscrews (2) (Figure 3). 
Figure 3 Removing Thumbscrews5. Remove the Tray Guide (Figure 4). 
Figure 4 Removing Tray Guide
1Remove 
Screws (4)
2Remove Fastener 
and Cable Clamp
3Remove Cable 
from Cover and 
remove Cover 

Page 604

6/02
4-130DC1632/2240
REP 12.14
Prelaunch Training/Review Repairs and Adjustments 6. Move PWB Chassis (Figure 5). 
Figure 5 Moving PWB Chassis7. Remove Front Elevator Bracket (Figure 6). 
Figure 6 Removing Elevator Belt Assembly
1Release 
Wires from 
Clamp
2Loosen 
Screw
2Remove 
Screws 
(2)
4Move PWB 
Chassis
Remove 
Screws (3) 
and Elevator 
Belt Assembly 

Page 605

6/02
4-131 DC1632/2240
REP 12.15
Repairs and Adjustments Prelaunch Training/Review
REP 12.15  Paddle Gear ShaftParts List on PL 17.12
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following parts:
a. Stapler Assembly (REP 12.11).
b. Rear Cover (PL 17.5).
2. Remove the Cam Bracket Assembly (REP 12.18).
3. Remove the Bearing (Figure 1). 
Figure 1 Removing Bearing4. Remove...

Page 606

6/02
4-132DC1632/2240
REP 12.15
Prelaunch Training/Review Repairs and Adjustments 5. Remove the Paddle Gear Shaft (Figure 3). 
Figure 3 Removing Paddle Gear Shaft 

Page 607

6/02
4-133 DC1632/2240
REP 12.16
Repairs and Adjustments Prelaunch Training/Review
REP 12.16  Finisher PWBParts List on PL 17.13
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (PL 17.5). 
2. Remove the PWB Cover (Figure 1). 
Figure 1 Removing PWB Cover3. Disconnect P/Jís (Figure 2). 
Figure 2 Disconnecting P/Jís
1Remove 
Screws 
(10)
2Remove 
PWB 
Cover
1Disconnect...

Page 608

6/02
4-134DC1632/2240
REP 12.16
Prelaunch Training/Review Repairs and Adjustments 4. Remove the Finisher PWB (Figure 3).
Figure 3 Removing Finisher PWB
ReplacementNOTE: When installing, keep the Core (Figure 2) inside the PWB Box.
Remove 
Screws (6) 
and PWB 

Page 609

6/02
4-135 DC1632/2240
REP 12.17
Repairs and Adjustments Prelaunch Training/Review
REP 12.17  Entrance Upper CoverParts List on PL 17.3
Removal1. Remove the H Transport Assembly (REP 12.1).
2. Remove the following:
a. H Transport Front Cover (PL 17.3)
b. H Transport Rear Cover (PL 17.3)
c. Stop (PL 17.3)
3. Remove the H Transport Cover (Figure 1). 
Figure 1 Removing the H Transport Cover
1Remove 
Screw (2)
2Remove 
Cover 

Page 610

6/02
4-136DC1632/2240
REP 12.18
Prelaunch Training/Review Repairs and Adjustments
REP 12.18  Cam Bracket AssemblyParts List on PL 17.8
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Rear Cover (PL 17.5)
2. Rotate the Actuator (Figure 1). 
Figure 1 Rotate the Actuator3. Release Harnesses (Figure 2). 
Figure 2 Releasing Harnesses 1Release Sole-
noid Pawl2Rotate 
Cam 1/4...
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