Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-137 DC1632/2240
REP 12.18
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Cam Bracket Assembly (Figure 3). 
a. Remove the Screws (4).
b. Remove the Cam Bracket Assembly.
Figure 3 Removing the Cam Bracket Assembly
ReplacementNOTE: During assembly, refer to Figure 4. 
Figure 4 Inserting Axle of Cam Bracket Assembly into Hole
1Remove 
Screws (4)2Remove 
Cam Bracket 
Assembly
2Align Axle 
with Hole
1Raise Top 
Cover to raise 
Roller while 
performing 
step 2 

6/02
4-138DC1632/2240
REP 12.18
Prelaunch Training/Review Repairs and Adjustments NOTE: During assembly, refer to Figure 5. 
Figure 5 Engaging Pawl with Slot
Rotate Cam so 
Pawl engages 
Slot 

6/02
4-139 DC1632/2240
REP 12.19
Repairs and Adjustments Prelaunch Training/Review
REP 12.19 Finisher Rack AssemblyParts List on PL 17.1
Removal1. Remove Finisher (REP 12.4). 
2. Loosen Feet (Figure 1). 
Figure 1 Loosening Feet3. Remove Bottom Plate (Figure 2).
Figure 2 Removing Bottom Plate
Loosen Feet 

6/02
4-140DC1632/2240
REP 12.19
Prelaunch Training/Review Repairs and Adjustments 4. Remove Rear Rack (Figure 3). 
Figure 3 Removing Rear Rack5. Remove Front Rack (Figure 4).
Figure 4 Removing Front Rack
1Remove 
Thumbscrew
2Lift to 
Remove 
Rack
1Remove 
Thumbscrew
2Lift to 
Remove 
Rack 

6/02
4-141 DC1632/2240
REP 12.20
Repairs and Adjustments Prelaunch Training/Review
REP 12.20 Lowering Stacker TrayParts List on PL 17.1 
PurposeIf the need arises to lower the Stacker Tray quickly or without power applied perform following:
1. Remove Finisher Rear Cover (PL 17.5). 
2. While holding the Stacker Tray, move the gear outward and the Stacker Tray is released
(Figure 1).
Figure 1 Moving Gear to Lower Stack Tray 

6/02
4-142DC1632/2240
REP 12.20
Prelaunch Training/Review Repairs and Adjustments 

6/02
4-143 DC1632/2240
REP 14.1
Repairs and Adjustments Prelaunch Training/Review
REP 14.1 Top CoverParts List on  PL 10.2 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Finisher H Transport (REP 12.1). 
2. Remove Finisher (REP 12.4). 
3. Remove Front and Rear Brackets (Figure 1). 
Figure 1 Removing Brackets4. Remove Finisher Rack Assembly (REP 12.19). 
5. Remove Gate Cover...

6/02
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REP 14.2, REP 14.3
Prelaunch Training/Review Repairs and Adjustments
REP 14.2 Rear CoverParts List on PL 10.3 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (Figure 1).
a. If optional feeder is installed, open Harness Cover and disconnect Harnesses
b. Remove Screws (4).
c. Remove Rear Cover.
Figure 1 Removing Rear Cover
REP 14.3 Right...

6/02
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REP 14.4, REP 14.5
Repairs and Adjustments Prelaunch Training/Review
REP 14.4 Rear Left Middle CoverParts List on PL 10.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Open Left Cover Assembly.
3. Remove Power Switch Cover (REP 14.5). 
4. Remove Upper Rear Left Cover  (Figure 1).
a. Remove Screw (1).
b. Lift slightly to...

6/02
4-146DC1632/2240
REP 14.6, REP 14.7
Prelaunch Training/Review Repairs and Adjustments
REP 14.6 Left Lower Cover AssemblyParts List on PL 2.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Lower Left Cover (Figure ).
a. Open Left Lower Cover Assembly.
b. Carefully observe position of wiring harness for later reinstallation.  
c. Disconnect harness connector and remove...