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Xerox 1632 2240 3535 Color Carrera Manual

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Page 591

6/02
4-117 DC1632/2240
REP 12.10
Repairs and Adjustments Prelaunch Training/Review 6. Remove Rear Rail Mounting Screws (2) (Figure 5). 
Figure 5 Removing Rear Rail Mounting Screws (2)7. Remove Front Rail Mounting Screws (2) (Figure 6). 
Figure 6 Removing Front Rail Mounting Screw
Remove 
Screws (2)
2Remove Screws (2)1Disconnect 
P/J 

Page 592

6/02
4-118DC1632/2240
REP 12.10
Prelaunch Training/Review Repairs and Adjustments 8. Remove the Rail Assembly (Figure 7). 
Figure 7 Removing Rail Assembly9. Remove the Carriage Assembly (Figure 8). 
Figure 8 Removing the Carriage Assembly 

Page 593

6/02
4-119 DC1632/2240
REP 12.10
Repairs and Adjustments Prelaunch Training/Review 10. Remove Screws (5) and remove Rail (Figure 9). 
Figure 9  Removing Rail
Screws (5) 

Page 594

6/02
4-120DC1632/2240
REP 12.11
Prelaunch Training/Review Repairs and Adjustments
REP 12.11  Stapler AssemblyParts List on PL 17.9
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open the Front Cover.
2. Disconnect Stapler P/Jís (2) (Figure 1). 
Figure 1 Disconnecting P/Jís3. Remove the Stapler Assembly (Figure 2). 
Figure 2 Removing Stapler Assembly
Disconnect Sta-
pler P/Jís (2)...

Page 595

6/02
4-121 DC1632/2240
REP 12.11
Repairs and Adjustments Prelaunch Training/Review
ReplacementNOTE: Insert Stapler Assembly Tab into Slot (Figure 3). 
Figure 3 Inserting Tab into Slot
Ta b
Slot 

Page 596

6/02
4-122DC1632/2240
REP 12.12
Prelaunch Training/Review Repairs and Adjustments
REP 12.12  Compiler Tray AssemblyParts List on PL 17.10
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following parts:
a. Rear Cover (PL 17.5)
b. Stacker Tray (PL 17.1)
c. Right Cover (PL 17.5)
d. Front Cover (PL 17.5)
2. Remove the Bracket (Figure 1). 
Figure 1 Remove the Bracket3....

Page 597

6/02
4-123 DC1632/2240
REP 12.12
Repairs and Adjustments Prelaunch Training/Review 4. Remove Thumbscrews (2) (Figure 3). 
Figure 3 Removing Thumbscrews (2)5. Remove the Tray Guide (Figure 4). 
Figure 4 Removing Tray Guide
1Remove 
Screws (4)
2Remove Fastener 
and Cable Clamp
3Remove Cable 
from Cover and 
remove Cover 

Page 598

6/02
4-124DC1632/2240
REP 12.12
Prelaunch Training/Review Repairs and Adjustments 6. Release Compiler Tray Harness (Figure 5). 
Figure 5 Releasing Compiler Tray Harness7. Remove the Screw on the Inboard side (Figure 6). 
Figure 6 Removing Screw on Inboard Side
1Disconnect and 
remove form 
Guide
2Disconnect from 
Finisher PWB and 
remove from Guide
3Move harnesses 
back through 
frame
Screw 

Page 599

6/02
4-125 DC1632/2240
REP 12.12
Repairs and Adjustments Prelaunch Training/Review 8. Remove the Compiler Tray Assembly (Figure 7). 
Figure 7 Removing Compiler Tray Assembly 

Page 600

6/02
4-126DC1632/2240
REP 12.13
Prelaunch Training/Review Repairs and Adjustments
REP 12.13  Stacker Motor AssemblyParts List on PL 17.11 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Rear Cover (PL 17.5)
2. Hold Stacker Tray and move Gear to lower the Stack Tray (Figure 1). 
Figure 1 Moving Gear to Lower Stack Tray3. Remove the screws on PWB Chassis (Figure 2). 
Figure 2...
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