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Xerox 1632 2240 3535 Color Carrera Manual

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Page 631

6/02
4-157 DC1632/2240
ADJ 5.5
Repairs and Adjustments Prelaunch Training/Review
ADJ 5.5  DADF Top RegistrationPurposeAlign image scanned from document with top edge of paper. Check1. Make two DADF originals. 
a. Register Test Chart 82E8220 on Platen with lead edge metrics LE1 through LE3
against left registration guide.
b. Select the following:
ï 1 to 1 sided 
ï A4 or 8.5 x 11 Long Edge Feed Paper Supply 
ï 100% Reduce/Enlarge
ï 2 Copies
c. Press Start and write DADF Original 1 on first copy and DADF...

Page 632

6/02
4-158DC1632/2240
ADJ 5.5
Prelaunch Training/Review Repairs and Adjustmentsï1 Copy
iii. Press the Start button.
c. Check that top edge metrics are same distance from edge of paper for both copies.
If the difference is greater than 1 mm, go to step 2 of the adjustment.
Otherwise DADF Side Registration is good.
Adjustment1. Adjust Side 1 DADF Side Registration.
a. Enter NVM Rear/Write (DC131) [710-005].
NOTE: Increasing value moves lead edge metrics LE1 through LE3 toward edge.
b. If B is more than A,...

Page 633

6/02
4-159 DC1632/2240
ADJ 5.6
Repairs and Adjustments Prelaunch Training/Review
ADJ 5.6  DADF Document DetectionPurposePreliminary-Enable document size sensing.CheckdC927 Size Detection Automatic Correction
Perform this adjustment when the following operation is conducted:  
ï Replacing of the DADF ASSY.  
ï When an error is detected after replacing Registration Roll, Feed Roll, and Retard Roll.
ï When an error is found on the size detection.
Scan three sheets of document continuously in the DADF....

Page 634

6/02
4-160DC1632/2240
ADJ 5.7
Prelaunch Training/Review Repairs and Adjustments
ADJ 5.7  DADF Non-standard Document Custom 
RegistrationPurposePreliminary-Document sizes other than DADF detectable document size (non-standard size)
are registered and transported as standard document size.  Hence, special document sizes
specified by a user can be transported.CheckDocument size detection is performed based on custom-registered data and the DADF pro-
cess is performed by making the specified document sizes...

Page 635

6/02
4-161 DC1632/2240
ADJ 6.1
Repairs and Adjustments Prelaunch Training/Review  Scanner
ADJ 6.1 Full/Half Rate CarriagePurposeEstablish Full Rate and Half Rate Carriage position. Check
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
NOTE: The Half Rate Carriage is checked, and adjusted if required by repositioning a pulley.
Then the Full Rate Carriage is checked, and adjusted if required by...

Page 636

6/02
4-162DC1632/2240
ADJ 6.1
Prelaunch Training/Review Repairs and Adjustments 4. Install Alignment Tool in front end of Half Rate Carriage (Figure 3).
Figure 3 Installing Alignment Tool in Front End of Half Rate Carriage5. Check that tool will install in other end of carriage.
If the tool installs, go to step 6. 
If tool does not install, loosen the Set Screw (2) and turn the pulley to align the tool holes
with each other (Figure 4). 
Figure 4 Loosening the Set Screw (2) 

Page 637

6/02
4-163 DC1632/2240
ADJ 6.1
Repairs and Adjustments Prelaunch Training/Review 6. Check that Alignment Tool can be installed through frame into alignment hole in Full Rate
Carriage (Figure 5).
If Alignment Tool fits through frame hole into Full Rate Carriage Alignment Hole, perform
the same check at the rear of the carriage.  
If the rear of the carriage is aligned, the check is good.  
If the rear of the carriage is not aligned, go to the adjustment.
If Alignment Tool does not fit through frame hole...

Page 638

6/02
4-164DC1632/2240
ADJ 6.1
Prelaunch Training/Review Repairs and Adjustments 

Page 639

6/02
4-165 DC1632/2240
ADJ 9.1, ADJ 9.2Repairs and Adjustments Prelaunch Training/Review
ADJ 9.1 Max Setup PurposeTo conduct a check of the machine and set it up so that excellent copy quality can be consis-
tently obtained by stabilizing the development potential and copy density.AdjustmentMax Setup consists of 5 separate adjustments that should be performed in the following
sequence:
1.ADJ 9.7, IIT Calibration (dC945)     
NOTE: Perform ADJ 9.2 only when replacing the ATC Sensor or Developer Housing....

Page 640

6/02
4-166DC1632/2240
ADJ 9.3, ADJ 9.4
Prelaunch Training/Review Repairs and Adjustments
ADJ 9.3   TRC Control/Toner Density Setup (dC922)PurposeTo check the output of ATC Sensor and to determine if TC Control performed normally.  
Allows manual adjustment of TC if control is not functioning. Check1. Connect the PWS to the machine and enter Diagnostic Mode (refer to Entering Diagnostic
Mode using the PWS). 
2. Under the Adjustments tab, select Max Setup.
3. Select the TRC Control tab.
4. Load letter size...
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