Xerox 1632 2240 3535 Color Carrera Manual

6/02
4-47 DC1632/2240
REP 6.11
Repairs and Adjustments Prelaunch Training/Reviewd. Check orientation of ends and number of carriage cable windings (front/rear) (Figure
7).  Reconfigure as required.
Figure 7 Carriage Cable Windings2. Install Carriage Cable (ball side) (Figure 8).
a. Hook cable to pulley (from bottom to top).
b. Hook cable to large pulley in Half Rate Carriage (from top to bottom).
c. Insert ball into frame hole.
Figure 8 Installing Carriage Cable (ball side) 

6/02
4-48DC1632/2240
REP 6.11
Prelaunch Training/Review Repairs and Adjustments 3. Install Carriage Cable (spring hook side) (Figure 9).
a. Hook cable to pulley (from bottom to top).
b. Hook cable to small pulley in Half Rate Carriage (from bottom to top).
c. Hook cable to stud (from bottom to top).
d. Install spring on cable (spring hook side).
e. Hook spring onto frame.
Figure 9 Installing Carriage Cable (spring hook side)4. Remove tape from cable.
5. Install Full Rate Carriage in IIT Frame.
6. Adjust...

6/02
4-49 DC1632/2240
REP 6.12
Repairs and Adjustments Prelaunch Training/Review
REP 6.12 Carriage MotorParts List on PL 18.5
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove DADF (REP 5.1).
2. Remove Platen Glass (REP 6.2).
3. Remove IIT Top Cover (REP 6.3).
4. Remove Carriage Motor (Figure 1).
a. Release clamps (2).
b. Disconnect connector.
c. Remove screws (3).
d. Remove...

6/02
4-50DC1632/2240
REP 6.13
Prelaunch Training/Review Repairs and Adjustments
REP 6.13 Exposure LampParts List on PL 18.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
CAUTION
Avoid touching exposure lamp with your bare hands during removal or installation. Oil from
your hands will contaminate surface of lamp. 
1. Open DADF (REP 5.1).
2. Remove Platen Glass (REP 6.2).
3. Move Full...

6/02
4-51 DC1632/2240
REP 6.14
Repairs and Adjustments Prelaunch Training/Review
REP 6.14 Lamp Wire HarnessParts List on PL 18.6
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove DADF (REP 5.1).
2. Remove Platen Glass (REP 6.2).
3. Remove IIT Top Cover (REP 6.3).
4. Disconnect Lamp Wire Harness connector and release Clamp Hook (Figure 1).
a. Disconnect connector.
b. Release...

6/02
4-52DC1632/2240
REP 6.14
Prelaunch Training/Review Repairs and Adjustments 6. Remove Lamp Wire Harness from Full Rate Carriage (Figure 3).
a. Flip Full Rate Carriage.
b. Remove screw.
c. Remove guide.
d. Disconnect connector.
e. Remove Lamp Wire Harness.
Figure 3 Removing Lamp Wire Harness
ReplacementNOTE: After reinstalling parts, adjust positions of Full Rate/Half Rate Carriages (ADJ 6.1).  

6/02
4-53 DC1632/2240
REP 7.1
Repairs and Adjustments Prelaunch Training/Review
REP 7.1 Tray 5Parts List on PL 2.2
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Remove Power Switch Cover (REP 14.6).
3. Remove Upper Rear Left Cover (REP 14.4). 
4. Close Left Door Transport.
5. Remove Tray 5 (Figure 1). 
a. Observe position of harness for later...

6/02
4-54DC1632/2240
REP 7.2
Prelaunch Training/Review Repairs and Adjustments
REP 7.2 Tray 5 Feed RollParts List on PL 2.14
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Remove Power Switch Cover (REP 14.6).
3. Remove Upper Rear Left Cover (REP 14.4). 
4. Close Left Door Transport.
5. Remove Tray 5 (REP 7.1). 
6. Remove Chute (Figure 1). 
a. Remove...

6/02
4-55 DC1632/2240
REP 7.3, REP 7.4Repairs and Adjustments Prelaunch Training/Review
REP 7.3 Tray 1 FeederParts List on PL 2.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Pull out Tray 1 to paper loading position.
2. Open Tray 1 Left Door. 
3. Remove Tray 1 Feeder (Figure 1). 
Figure 1 Removing Tray 1 Feeder
REP 7.4 Tray 1 Feed/Lift MotorParts List on PL 2.4
Removal
WARNINGTo...

6/02
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REP 7.5, REP 7.6
Prelaunch Training/Review Repairs and Adjustments
REP 7.5 Tray 1 Paper Size SensorParts List on PL 2.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2).
2. Remove High Voltage Power Supply Chassis (REP 1.6).
NOTE: Step 3 can be omitted if Low Voltage Power Supply P/Jís are disconnected before per-
forming step 4.
3....