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Trane Rtaaiom3 Manual

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    							31RTAA-IOM-3
    Additional Location Requirements
    for Remote Evaporator Only
    The remote evaporator must be
    installed indoors, unless:
    – ambient temperatures are always
    above 32 F.
    – the system circulating liquid is a non-
    freezing glycol-type solution, selected
    for the prevailing ambient
    temperatures.
    – the evaporator is protected from
    freezing by properly installed and
    applied insulation and heat tape.
    Caution: To prevent internal
    damage due to freezing, do not
    install the outdoor unit without
    adequate freeze protection.
    The remote evaporator should be
    mounted on a base of suitable strength
    to support the operating weight.
    Remote evaporator weights and
    mounting locations are shown in
    Figure 13.
    The remote evaporator must be level
    when installed. Be sure to allowadequate clearance for water and
    refrigerant piping connections,
    performance of service procedures,
    reading of gauges and thermometers,
    and operation of valves. Space must be
    allowed at one end of the evaporator to
    pull tubes, if required.
    Drainage
    Provide a large capacity drain for water
    vessel drain-down during shutdown or
    repair. The evaporator is provided with
    a drain connection. Refer to
    “Evaporator Drain”. All local and
    national codes apply. The vent on the
    top of the evaporator is provided to
    prevent a vacuum by allowing air into
    the evaporator for complete drainage. 
    						
    							32RTAA-IOM-3
    Rigging
    The Model RTAA chiller should be
    moved by lifting. Refer to Figures 14
    thru 17 for typical unit lifting and
    operating weights. Refer to the rigging
    diagram that ships with each unit for
    specific “per unit” weight data.
    WARNING: To prevent injury or
    death and unit damage, capacity
    of lifting equipment must exceed
    unit lifting weight by an
    adequate safety factor.
    Lifting Procedure
    Caution: To prevent damage do not use
    a forklift to lift the unit.
    [ ] Install clevis connectors through the
    four, six or eight lifting plates
    provided on the unit (Figures 14
    thru 17).
    WARNING: To prevent injury or
    death and unit damage, use the
    lifting method shown in Figures
    14 and 17.
    [ ] Attach lifting chains or cables to
    clevis connectors. Each cable alone
    must be strong enough to lift the
    chiller.
    [ ] Attach cables to lifting beam. Total
    lifting weight, lifting weight
    distribution and required lifting
    beam dimensions are shown in
    Figures 14 thru 17 and on the
    rigging diagram shipped with each
    unit. Lifting beam crossbars must be
    positioned so lifting cables do not
    contact the sides of the unit.
    Caution: To prevent unit damage,
    position lifting beam so that cables
    do not contact the unit. 
    						
    							33RTAA-IOM-3
    Figure 14
    Rigging and Lifting Weights for
    RTAA Packaged Unit
    NOTES:
    1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO
    KEEP UNIT LEVEL WHILE LIFTING.
    2. DO NOT FORK LIFT UNIT.
    3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE.
    4. DEDUCT 740 FROM TOTAL WEIGHT FOR UNITS WITHOUT
    ARCHITECTURAL LOUVER PANELS.130-200 Tons
    without Domestic Water Heater
    NOTES:
    1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO
    KEEP UNIT LEVEL WHILE LIFTING.
    2. DO NOT FORK LIFT UNIT.
    3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE.
    4. DEDUCT 740 FROM TOTAL WEIGHT FOR UNITS WITHOUT
    ARCHITECTURAL LOUVERED PANELS.
    130-200 Tons
    with Domestic Water Heater
    RTAA-SA-2001C
    RTAA-SA-2007A 
    						
    							34RTAA-IOM-3
    Figure 15
    Rigging and Lifting Weights for
    RTAA Packaged Unit – 240-300 Tons
    NOTES:
    1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH.
    ADJUST TO KEEP UNIT LEVEL WHILE LIFTING.
    2. DO NOT FORK LIFT UNIT.
    3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE.
    4. DEDUCT 1166 FROM TOTAL WEIGHT FOR UNITS WITHOUT
    ARCHITECTURAL LOUVER PANELS.
    NOTES:
    1. LIFTING CHAINS (CABLES) WILL NOT BE
    THE SAME LENGTH. ADJUST TO KEEP
    UNIT LEVEL WHILE LIFTING.
    2. DO NOT FORK LIFT UNIT.
    3. WEIGHTS ARE TYPICAL FOR UNITS
    WITH R-22 CHARGE.
    4. DEDUCT 1480 FROM TOTAL WEIGHT
    FOR UNITS WITHOUT ARCHITECTURAL
    LOUVERED PANELS.
    Figure 16
    Rigging and Lifting Weights for RTAA
    Packaged Unit – 340-400 TonsRTAA-SA-2005B
    RTAA-SA-2006B 
    						
    							35RTAA-IOM-3
    Figure 17
    Rigging and Lifting Weights for
    RTAA Outdoor Unit with
    Remote Evaporator Option
    NOTES:
    1. LIFTING CHAINS (CABLES) WILL NOT BE
    THE SAME LENGTH. ADJUST TO KEEP
    UNIT LEVEL WHILE LIFTING.
    2. DO NOT FORK LIFT UNIT.
    3. WEIGHTS ARE TYPICAL FOR UNITS
    WITH R-22 CHARGE.
    4. DEDUCT 740 FROM TOTAL WEIGHT FOR
    UNITS WITHOUT ARCHITECTURAL
    LOUVER PANELS. 
    						
    							36RTAA-IOM-3
    Unit Isolation and
    Leveling
    For additional reduction of sound and
    vibration, use one of the two mounting
    methods outlined below:
    1. Construct an isolated concrete pad
    for the unit or provide concrete
    footings at each of the eight unit
    mounting points. Mount the unit
    directly to the concrete pads or
    footings. Level the unit using the
    base rail as a reference. The unit
    must be level within 1/4 over the
    entire length. Use shims as
    necessary to level the unit.
    2. Install the optional spring isolators at
    each of the eight/ten unit mounting
    points. Refer to Figures 18 thru 21 for
    isolator placement locations and
    loading information.
    a. Secure the isolators to the
    mounting surface, using the
    mounting slots in the isolator base
    plate. Do not fully tighten the
    isolator mounting bolts at this
    time.
    b. Positioning pins are located on the
    top of each isolator, as shown in
    Figures 18 thru 21. Lower the unit
    on to the isolators so that the pins
    register with the unit mounting
    holes.
    c. The weight of the unit will force
    the upper housing of each isolator
    down. This may cause the upper
    housing to contact the lower
    housing. As shown in Figures 18
    thru 21, the clearances between
    upper and lower housings must be
    1/4 to 1/2 inch. If the clearance on
    any isolator is greater than 1/2
    inch, it will be necessary to use
    shims or grout to achieve the
    required clearance.
    d. Minor adjustments can be made
    to the clearance by turning the
    leveling bolt; clockwise to increase
    the clearance and
    counterclockwise to decrease the
    clearance. All eight isolators must
    be supporting the entire weight of
    the unit while these adjustments
    are being made.Note: If proper clearances cannot be
    achieved using the leveling bolts, use
    shims or grouting under the isolators,
    as required. Isolators must not straddle
    small gaps in the shims or grout.
    e. Before tightening the mounting
    bolts, level the unit using the unit
    base rail as a reference. The unit
    must be level within 1/4 over the
    entire length. Use the leveling
    bolts and/or additional shims or
    grout to level the unit.
    Evaporator Water Piping
    Thoroughly flush all water piping to the
    unit before making the final piping
    connections to the unit.
    Caution: If using an acidic
    commercial flushing solution,
    construct a temporary bypass
    around the unit to prevent damage
    to internal components of the
    evaporator.
    Caution: To avoid possible
    equipment damage, do not use
    untreated or improperly treated
    system water.
    When completing the NPT-type water
    connections, apply a suitable pipe
    sealant, or Teflon tape, to prevent water
    leakage. To minimize heat gain and to
    prevent condensation, insulate all
    piping.
    Caution: Avoid overtightening and
    possible damage of water
    connections. The lubricating
    properties of Teflon tape make the
    possibility of overtightening more
    likely. 
    						
    							37
    RTAA-IOM-3
    RTAA-SA-2000B
    Figure 18 
    Spring Isolator Placement for
    Typical RTAA Packaged Unit – 130 to 200 Tons 
    without Domestic Water Heater 
    						
    							38
    RTAA-IOM-3
    RTAA-SA-2002C
    Figure 19 
    Spring Isolator Placement for
    Typical RTAA Packaged Unit – 240-400 Tons 
    						
    							39
    RTAA-IOM-3
    RTAA-SA-2003A
    Figure 20 
    Spring Isolator Placement for
    Typical RTAA Outdoor Unit with 
    Remote Evaporator Option 
    						
    							40
    RTAA-IOM-3
    RTAA-SA-2008A
    Figure 21 
    Spring Isolator Placement for 
    Typical RTAA Unit with Heat Recovery 
    Domestic Water Heater 
    						
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