Trane Rtaaiom3 Manual
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31RTAA-IOM-3 Additional Location Requirements for Remote Evaporator Only The remote evaporator must be installed indoors, unless: – ambient temperatures are always above 32 F. – the system circulating liquid is a non- freezing glycol-type solution, selected for the prevailing ambient temperatures. – the evaporator is protected from freezing by properly installed and applied insulation and heat tape. Caution: To prevent internal damage due to freezing, do not install the outdoor unit without adequate freeze protection. The remote evaporator should be mounted on a base of suitable strength to support the operating weight. Remote evaporator weights and mounting locations are shown in Figure 13. The remote evaporator must be level when installed. Be sure to allowadequate clearance for water and refrigerant piping connections, performance of service procedures, reading of gauges and thermometers, and operation of valves. Space must be allowed at one end of the evaporator to pull tubes, if required. Drainage Provide a large capacity drain for water vessel drain-down during shutdown or repair. The evaporator is provided with a drain connection. Refer to “Evaporator Drain”. All local and national codes apply. The vent on the top of the evaporator is provided to prevent a vacuum by allowing air into the evaporator for complete drainage.
32RTAA-IOM-3 Rigging The Model RTAA chiller should be moved by lifting. Refer to Figures 14 thru 17 for typical unit lifting and operating weights. Refer to the rigging diagram that ships with each unit for specific “per unit” weight data. WARNING: To prevent injury or death and unit damage, capacity of lifting equipment must exceed unit lifting weight by an adequate safety factor. Lifting Procedure Caution: To prevent damage do not use a forklift to lift the unit. [ ] Install clevis connectors through the four, six or eight lifting plates provided on the unit (Figures 14 thru 17). WARNING: To prevent injury or death and unit damage, use the lifting method shown in Figures 14 and 17. [ ] Attach lifting chains or cables to clevis connectors. Each cable alone must be strong enough to lift the chiller. [ ] Attach cables to lifting beam. Total lifting weight, lifting weight distribution and required lifting beam dimensions are shown in Figures 14 thru 17 and on the rigging diagram shipped with each unit. Lifting beam crossbars must be positioned so lifting cables do not contact the sides of the unit. Caution: To prevent unit damage, position lifting beam so that cables do not contact the unit.
33RTAA-IOM-3 Figure 14 Rigging and Lifting Weights for RTAA Packaged Unit NOTES: 1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO KEEP UNIT LEVEL WHILE LIFTING. 2. DO NOT FORK LIFT UNIT. 3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE. 4. DEDUCT 740 FROM TOTAL WEIGHT FOR UNITS WITHOUT ARCHITECTURAL LOUVER PANELS.130-200 Tons without Domestic Water Heater NOTES: 1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO KEEP UNIT LEVEL WHILE LIFTING. 2. DO NOT FORK LIFT UNIT. 3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE. 4. DEDUCT 740 FROM TOTAL WEIGHT FOR UNITS WITHOUT ARCHITECTURAL LOUVERED PANELS. 130-200 Tons with Domestic Water Heater RTAA-SA-2001C RTAA-SA-2007A
34RTAA-IOM-3 Figure 15 Rigging and Lifting Weights for RTAA Packaged Unit – 240-300 Tons NOTES: 1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO KEEP UNIT LEVEL WHILE LIFTING. 2. DO NOT FORK LIFT UNIT. 3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE. 4. DEDUCT 1166 FROM TOTAL WEIGHT FOR UNITS WITHOUT ARCHITECTURAL LOUVER PANELS. NOTES: 1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO KEEP UNIT LEVEL WHILE LIFTING. 2. DO NOT FORK LIFT UNIT. 3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE. 4. DEDUCT 1480 FROM TOTAL WEIGHT FOR UNITS WITHOUT ARCHITECTURAL LOUVERED PANELS. Figure 16 Rigging and Lifting Weights for RTAA Packaged Unit – 340-400 TonsRTAA-SA-2005B RTAA-SA-2006B
35RTAA-IOM-3 Figure 17 Rigging and Lifting Weights for RTAA Outdoor Unit with Remote Evaporator Option NOTES: 1. LIFTING CHAINS (CABLES) WILL NOT BE THE SAME LENGTH. ADJUST TO KEEP UNIT LEVEL WHILE LIFTING. 2. DO NOT FORK LIFT UNIT. 3. WEIGHTS ARE TYPICAL FOR UNITS WITH R-22 CHARGE. 4. DEDUCT 740 FROM TOTAL WEIGHT FOR UNITS WITHOUT ARCHITECTURAL LOUVER PANELS.
36RTAA-IOM-3 Unit Isolation and Leveling For additional reduction of sound and vibration, use one of the two mounting methods outlined below: 1. Construct an isolated concrete pad for the unit or provide concrete footings at each of the eight unit mounting points. Mount the unit directly to the concrete pads or footings. Level the unit using the base rail as a reference. The unit must be level within 1/4 over the entire length. Use shims as necessary to level the unit. 2. Install the optional spring isolators at each of the eight/ten unit mounting points. Refer to Figures 18 thru 21 for isolator placement locations and loading information. a. Secure the isolators to the mounting surface, using the mounting slots in the isolator base plate. Do not fully tighten the isolator mounting bolts at this time. b. Positioning pins are located on the top of each isolator, as shown in Figures 18 thru 21. Lower the unit on to the isolators so that the pins register with the unit mounting holes. c. The weight of the unit will force the upper housing of each isolator down. This may cause the upper housing to contact the lower housing. As shown in Figures 18 thru 21, the clearances between upper and lower housings must be 1/4 to 1/2 inch. If the clearance on any isolator is greater than 1/2 inch, it will be necessary to use shims or grout to achieve the required clearance. d. Minor adjustments can be made to the clearance by turning the leveling bolt; clockwise to increase the clearance and counterclockwise to decrease the clearance. All eight isolators must be supporting the entire weight of the unit while these adjustments are being made.Note: If proper clearances cannot be achieved using the leveling bolts, use shims or grouting under the isolators, as required. Isolators must not straddle small gaps in the shims or grout. e. Before tightening the mounting bolts, level the unit using the unit base rail as a reference. The unit must be level within 1/4 over the entire length. Use the leveling bolts and/or additional shims or grout to level the unit. Evaporator Water Piping Thoroughly flush all water piping to the unit before making the final piping connections to the unit. Caution: If using an acidic commercial flushing solution, construct a temporary bypass around the unit to prevent damage to internal components of the evaporator. Caution: To avoid possible equipment damage, do not use untreated or improperly treated system water. When completing the NPT-type water connections, apply a suitable pipe sealant, or Teflon tape, to prevent water leakage. To minimize heat gain and to prevent condensation, insulate all piping. Caution: Avoid overtightening and possible damage of water connections. The lubricating properties of Teflon tape make the possibility of overtightening more likely.
37 RTAA-IOM-3 RTAA-SA-2000B Figure 18 Spring Isolator Placement for Typical RTAA Packaged Unit – 130 to 200 Tons without Domestic Water Heater
38 RTAA-IOM-3 RTAA-SA-2002C Figure 19 Spring Isolator Placement for Typical RTAA Packaged Unit – 240-400 Tons
39 RTAA-IOM-3 RTAA-SA-2003A Figure 20 Spring Isolator Placement for Typical RTAA Outdoor Unit with Remote Evaporator Option
40 RTAA-IOM-3 RTAA-SA-2008A Figure 21 Spring Isolator Placement for Typical RTAA Unit with Heat Recovery Domestic Water Heater