Trane Rtaaiom3 Manual
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101RTAA-IOM-3 Menu 2 - Service #2 Display 20 - Compressor Mode: The current compressor operating status, as shown in Figure 53, will be displayed when this menu item is selected. 21 - Compressor Suction Rfgt. Temperature: Temperature as read by the suction temperature sensor (see Figure 40). 22 - Saturated Evaporator Rfgt Temperature: Temperature as read by the saturated evaporator temperature sensor (see Figure 40). 23 - Evaporator Refrigerant Pressure: The pressure displayed is the evaporator refrigerant temperature converted to an R-22 pressure. Units are PSIG (Kilopascal gauge), referenced to sea level (14.6960 psia or 101.3289 KPa absolute). 24 - Saturated Condenser Rfgt Temperature: Temperature as read by the saturated condensing temperature sensor (see Figure 40). 25 - Condenser Refrigerant Pressure: The pressure displayed is the condenser refrigerant temperature converted to an R-22 pressure. Units are PSIG (Kilopascal gauge), referenced to sea level (14.6960 psia or 101.3289 KPa absolute). 26 - EXV Test: EXV test will be initiated when the unit is in STOP/RESET and EXV Test is set to the “Enable” mode. See “Electronic Expansion Valve (EXV) Test’. Mode will automatically be reset to “disable” upon completion of the test. 27 - Compressor % RLA: The percentage of Rated Load Amps on the highest leg of the compressor motor. See discussion in “Current Overload Protection”. 28 - % Line Volts (Optional): If the unit is installed with the optional over/under voltage transformer, the UCM will display the percentage value of line volts as based on the nominal line voltage set in Menu 4, Item 45.29 - Compressor Starts (Optional): This item serves as a non-resettable, non- volatile accumulator of compressor starts and is referenced by the UCM to determine balancing of compressor starts. 2A - Compressor Hours (Optional): This item serves as a non-resettable, non-volatile accumulator of compressor hours and is referenced by the UCM to determine balancing of compressor hours. 2b - Compressor Test: Allows service personnel to start a compressor and check its operation. This eliminates the time of waiting for the UCM lead/lag function or load demand to start a compressor. With the display indicating the number of the circuit to be started, change the display to “E” to start the compressor on that circuit. After start, the display will automatically return to “d” and the UCM will resume its lead/ lag function of compressor control. Menu 3 - Auxiliary Options 30 - External Chilled Water Setpoint: Enables or disables chilled water setpoint from an external control system. See discussion in “Leaving Chilled Water Temperature Control”. 31 - External Current Limit Setpoint: Enables or disables current limit setpoint for the system from an external control system. See discussion in “Current Limit Setpoint”. 32 - Ice Making Control: Enables or disables the unit, when commanded by a contact closure, to run fully loaded and to stop, once ice termination setpoint has been reached, e.g. ice storage applications. 33 - Active Ice Termination Setpoint: The selected temperature, from a remote controller, such as a Tracer, multiple-machine controller, or a remote display panel, at which to terminate the ice building mode, based on the evaporator entering water temperature. If no remote controllers are connected, this setpoint should agree with the Front Panel ice termination setpoint. During normal operation, this menu item will display dashes, e.g. “33 -”.34 - Front Panel Ice Termination Setpoint: Established the temperature of the entering chilled water at which ice making is terminated. This setpoint is the active setpoint when the chiller is in the AUTO/LOCAL, ice mode. 35 - Return Reset: Enables or disables Return CWR, based on the current Delta-T across the evaporator (e.g: Entering Chilled Water Temp. - Leaving Chilled Water Temp.). 36 - Zone Reset: Enables or disables Zone CWR, based on a zone temperature sensor. 37 - Outdoor Reset: Enables or disables Outdoor CWR, based on an outdoor temperature sensor. 38 - Reset Ratio Setpoint: The reset ratio, as a percent, to be used by the UCM to calculate a reset chilled water setpoint. See discussion in “Chilled Water Reset”. 39 - Start Reset Setpoint: The start reset temperature to be used by the UCM to calculate a reset chilled water setpoint. See discussion in “Chilled Water Reset”. 3A - Maximum Reset Setpoint: The maximum reset temperature to be used by the UCM to calculate a reset chilled water setpoint. See discussion in “Chilled Water Reset”. 3b - External Circuit Lockout: When enabled, individual circuit operation is controlled by a remote, customer specified/installed contact closure. See External Circuit Lockout -Circuit #1 and External Circuit Lockout -Circuit #2 in the Installation - Electrical section.
102RTAA-IOM-3 Menu 4 – Factory Display #1 40 - Leaving Water Temp. Cutout Setpoint: Establishes a leaving chilled water temperature, below which the UCM will begin unloading compressors and, if necessary, terminate unit operation. See discussion in “Leaving Water Temperature Cutout”. See Table 15 for proper settings.41 - Low Refrigerant Temp. Cutout Setpoint: Establishes a saturated evaporator refrigerant temperature, below which the UCM will begin unloading compressors and, if necessary, terminate unit operation. See discussion in “Low Refrigerant Temperature Cutout”. See Table 15 for proper settings. Table 15 Leaving Fluid Temperature Setpoints Chilled Leaving Low Water Water Temp Refrig Temp Recommended *** Solution Freeze Setpoint - F Cut out - F Cut out - F % Ethylene Glycol Point - F 40 35 22 0 32 39 34 20 3 38 33 18 6 37 32 17 8 36 31 15 10 25 35 30 14 12 34 29 12 14 33 28 11 15 21 32 27 9 17 31 26 7 19 30 25 6 20 16 29 24 4 21 28 23 2 23 27 22 0 25 10 26 21 -1 26 25 20 -3 28 24 19 -5 29 23 18 -6 30 4 22 17 -8 31 21 16 -10 33 20 15 -11 34 19 14 -13 35 -3 18 13 -15 36 17 12 -17 37 16 11 -18 38 15 10 -19 39 14 9 -21 40 -11 13 8 -23 41 12 7 -24 42 11 6 -26 43 10 5 -27 43 9 4 -29 44 8 3 -31 45 -21 7 2 -32 46 6 1 -34 47 5 0 -35 47 4 - 1 -37 48 3 -2 -38 49 2 -3 -39 50 -32 1 -4 -39 50 0 -5 -39 50 ***Recommended % Ethylene Glycol will give freeze protection consistent with other chiller safety controls (solution freeze point is nominally 10 F above refrig temp cutout).
103RTAA-IOM-3 42 - Condenser Limit Setpoint: Establishes a percentage of the condenser high pressure cutout, above which the UCM will begin unloading compressors and, if necessary, terminate unit operation. 43 - Lead Lag: Enables or disables the Auto Lead/Lag feature. See discussion in “Auto Lead/Lag”. 44 - SI Display Units: When set to “Enable”, the display units are converted from OF to IC and PSIG to Kilopascals Gauge. 45 -Unit Line Voltage (Optional): Establishes the line voltage coming into the unit and calibrates the UCM for Under/Over voltage protection and display of % volts. See “Unit Power Supply”. 46 - Under/Over Voltage Protection (Optional): Enables or disables the optional under/over voltage protection feature, if installed. 47 - Phase Unbalance Protection: Enables or disables the phase unbalance protection feature. See discussion in “Phase Unbalance Protection”. 48 - Phase Reversal Protection: Enables or disables the phase reversal protection feature. See discussion in “Reverse Rotation Protection”. 49 - Superheat Setpoint: Establishes the temperature of the refrigerant superheat in the evaporator. 4A - EXV Control Response Setpoint: Establishes EXV control responsiveness. If the control appears to be too responsive, decrease the setpoint. Increase the setpoint if the control appears to be sluggish. The UCM-based default is designed to handle most applications and adjustment is usually not necessary. 4b - LWT Control Response Setpoint: Establishes LWT control responsiveness. If the control appears to be too responsive, decrease the setpoint. Increase the setpoint if the control appears to be sluggish. The UCM-based default is designed to handle most applications and adjustment is usually not necessary.4C - ICS Address (Optional): Sets the address at which a remote controller, such as a Tracer, multiple-machine or a remote display panel, can find the chiller on a Bidirectional Communications Interface. To use this interface, the optional 1U2 module must be installed. The Tracer will look for the chiller at addresses 55, 56, 57, 58, 59 or 60. The UCM-based default is address 55. When multiple chillers are connected to the Bidirectional Communications Interface, each chiller must have a unique address, e.g. 55, 56 and 57 for three chillers. For chillers with the Remote Display Panel, set the address to “32”. See RTAA-IOM-2 for further information on Remote Display Panel. 4d - Fan Control Deadband Bias Provides sensitivity adjustment of condensing fan control logic. Must be set at “0”. Settings other than “0” are not permitted. 4E - Programmable Relays Setup: Used for selection of the Alarm/ Running/ Maximum Capacity contact outputs. See Alarm/Running/Maximum Capacity Outputs in the Installation - Electrical section. 4F - Restart Inhibit Timer: Used to adjust the time (in seconds) between the power-up of a unit (or the switching from the STOP/RESET position) and the initiation of the compressor start sequence, provided there is a call for cooling. The typical setting is 120 seconds, but a time as short as 30 seconds may be set. Note: The anti-recycle timer, which provides 5 minutes between start cycles, is not affected by this menu item.
104RTAA-IOM-3 Menu 5 – Factory Display #2 50 - Number of Compressors: Set to the number of compressor installed in the unit. 51 - Compressor Tons: Set to the rating in tons, of the each installed compressor. See Table 2. 52 - Low Water Temperature EXV Gain Compensation: Set to “E” if the unit will ever operate with a leaving chilled water temperature of 40 F or less. 53 - Fan Control: Set to “E”. 54 - Fans Per Circuit: Establishes the number of fans installed on each circuit. See Figures 45 and 46. 55 - Reduced Inrush Starting: Set to “d” if across-the-line wiring or to “E” if Wye-Delta wiring. 56 - Compressor Current Overload Setting: Establishes the compressor motor current overload setting, which must agree with the DIP Switch settings on the corresponding compressor modules. See Table 16. Compressor Compressor Module A ................................. 1U4 B .................................. 1U5 C .................................. 1U6 D ................................. 1U757 - GP Compressor Unit: This menu item must be set to “d”. The unit is not to be operated unless a “d” is displayed in this item. 58 - Low Ambient, Half Airflow Fan (Halfpitch Blades on Lead Fan(s): Set this menu item per the following unit selections RTAA 130 - 200 Standard Ambient = d RTAA 130 - 200 Low Ambient = E RTAA 240 - 400 All = E 59 - LATSM: Set this menu item to “d”. 5A - NNS: Set this menu item to “d”. 5b - Number of EXV Valves per Circuit: Set this menu item per the following unit selections RTAA 130 - 200 Circuit 1 = 1 Circuit 2 = 1 RTAA 240 - 300 Circuit 1 = 2 Circuit 2 = 1 RTAA 340 - 400 Circuit 1 = 2 Circuit 2 = 2 5C - Future Option: Set this menu item to “d” for both Circuit #1 and Circuit #2. Table 16 Compressor Overload DIP Switch Settings Overload Setting Compressor CT DIP Sw/Decimal** Tons Volts.Hz RLA Ext* 12345 70 200/230.60 280 -05 00100/04 460.60 122 -02 10000/16 575.60 98 -01 11110/30 85 200/230.60 306 -05 01011/11 460.60 133 -02 10110122 575.60 107 -02 00110/06 100 200/230.60 375 -05 11010/26 460.60 163 -03 10000/16 575.60 131 -02 10110122 *The CT base part number is X13580253. The numbers in this column are suffixes to the base number. **On the DIP switch, 1= ON, O= OFF. The decimal number is the setting Menu Item 56. The DIP switch setting and the decimal display of Item 56 comprise a redundant overload setting. If the values are not set to match, the related compressor(s) will continue to run, but a diagnostic will be initiated, both settings will be ignored, and the UCM will use the lowest possible trip setting value.
105RTAA-IOM-3 Table 17 Compressor(s) Current Limit Setpoint vs Chiller Current Limit Setpoint (CLS) Number of Compressors on a UnitTwo (130-215) Three (240-300) Four (340-400)Number of Number of Number of compressors compressors compressors System in operation in operation in operation CLS One Two One Two Three One Two Three Four120% 120 120 120 120 120 120 120 120 120 100% 120 100 120 120 100 120 120 120 100 80% 120 80 120 120 80 120 120 107 80 60% 120 60 120 90 60 120 120 80 60 40% 80 40 120 60 40 120 80 53 40 Operational Features Entering Evaporator Water Temperature When one or more compressors are running, the UCM continually monitors and compares the entering and leaving evaporator water temperatures. If the temperature of the entering water drops more than 2 F below the leaving water temperature for more than 100 degree F seconds, the UCM uses this to indicate a loss of water flow through the evaporator, will shut down the chiller and will display an MMR diagnostic. See Figure 53. Current Limit Setpoint The current limit setpoint (CLS) for the chiller (front panel or remote) is entered through the UCM menu. The current limit setpoint for each compressor is shown in Table 17. Based upon current levels received at the UCM, the compressor slide valve is modulated to prevent the actual chiller current from exceeding the CLS. When a compressor is turned off, the CLS for the remaining running compressors shall be reset upward immediately. When a compressor is added, the CLS for the running compressors shall ramped downward at a rate not less than 10% RLA per minute to the new setpoint. Low Ambient Lockout The lockout provides a method for preventing unit start-up when the outdoor air temperature is below the setpoint. If the outdoor temperature goes below the setpoint during operation, the UCM will go through a normal shutdown of the unit. If the outdoor temperature subsequently increases to 5 F above the setpoint, the UCM will automatically re-enable the unit. Electronic Expansion Valve (EXV) Test This test can be performed only when the chiller switch is in the STOP/RESET position. It will confirm proper operation of the electronic expansion valve and the EXV module. Once the test has been initiated at the UCM, the UCM will: 1. Overdrive the EXV closed (1250 steps) 2. Overdrive the EXV open (1250 steps) 3. Overdrive the EXV closed (1250 steps) 4. Reset the display to disable and end the test The EXV produces an audible clicking sound only when it is driven against its end stops. Step 1 drives the EXV to its closed position, during which time service personnel can move from the UCM to the EXV. Note: A tool may be needed to aid in hearing the clicking of the EXV, such as a screwdriver held between the EXV and the ear.When Step 1 completes, the clicking stops and the UCM begins to open the EXV. When the EXV is fully opened, the valve will begin to click against its end stop. The service personnel must be prepared to time the period between the end of clicking in Step 1 and the beginning of clicking in Step 2. The time between the end of clicking in Step 2 and the beginning of clicking in Step 3 must also be recorded. The time for the EXV to go from fully closed to fully open should be approximately 15 seconds and the time to go back to fully closed is approximately 15 seconds. Current Overload Protection The UCM continually monitors compressor current to provide unit protection in the event of an overcurrent or locked rotor condition. Protection is based on the phase with the highest current and, if limits are exceeded, the UCM will shutdown the compressor and will display an CMR diagnostic. See Figure 53. Leaving Chilled Water Temperature Control If the chiller switch is in the AUTO REMOTE position and a remote chilled water setpoint has been communicated, the UCM will control to that setpoint. Otherwise, it will control to the front panel setpoint. Control is accomplished by both staging compressors and modulating the slide valves on each compressor. Upon start-up, if the leaving water temperature is dropping 1.5 F per minute or faster, the chiller will not load further.
106RTAA-IOM-3 Chilled Water Reset (CWR) As an option, the UCM will reset the chilled water temperature setpoint, based on either the return water temperature, zone air temperature, or outdoor air temperature. The following are selectable: 1. One of four RESET TYPEs, from top to bottom in order of reset: no CWR RETURN WATER TEMPERATURE RESET ZONE TEMPERATURE RESET OUTDOOR AIR TEMPERATURE RESET The UCM will not permit more than one type of reset to be selected in Menu 3. 2. RESET RATIO Setpoints. For OUTDOOR AIR TEMPERATURE RESET, there are both positive and negative reset ratios. 3. START RESET Setpoints. 4. MAXIMUM RESET Setpoints. The maximum resets are with respect to the chilled water setpoint. No matter which type of reset is selected, all parameters are factory set to a predetermined set of values. Field adjustment of 2, 3, or 4, above, is usually not required. The equations for each type of reset are: RETURN WATER TEMPERATURE RESET CWS’= CWS + RESET RATIO [START RESET - (TWE - TWL)] and CWS’> or = CWS and CWS’- CWS < or = MAXIMUM RESET ZONE TEMPERATURE RESET CWS’= CWS + RESET RATIO [START RESET - TZONE] and CWS’> or = CWS and CWS’- CWS < or = MAXIMUM RESET OUTDOOR AIR TEMPERATURE RESET CWS’= CWS + RESET RATIO [START RESET - TOD] and CWS’> or = CWS and CWS’- CWS < or = MAXIMUM RESET CWS’ is the new chilled water setpoint.CWS is the active chilled water setpoint before any reset has occurred. RESET RATIO is a user adjustable gain. START RESET is a user adjustable reference. TZONE is the zone temperature. TOD is the outdoor temperature. TWE is the entering evaporator water temperature. TWL is the leaving evaporator water temperature. MAXIMUM RESET is a user adjustable limit, providing the maximum amount of reset.Note: When any type of CWR is enabled, the UCM will step the CWS toward the desired CWS’ (based on the above equations and setup parameters) at a rate of 1 F every 5 minutes. This applies when the chiller is both running and off. Normally the chiller will start at the Differential-to- Start value above a fully reset CWS or CWS’. The values for RESET RATIO for each type of reset are: Reset Increment Factory Reset Ratio English Increment Default Type Range Units Sl Units Value Return 10 to 120% 1% 1% 50% Zone 50 to 300% 1 % 1 % 100% Outdoor 80 to -80% 1 % 1 % 10% The values for START RESET for each type of reset are: Start Increment Factory Reset Reset English Increment Default Type Range Units Sl Units Value Return 4 to 30 F 1 F 0.1 C 10 F (5.6 C) (2.2 to 16.7 C) Zone 55 to 85 F 1 F 0.1 C 78 F (25.6 C) (12.8 to 29.4 C) Outdoor 50 to 130 F 1 F 0.1 C 90 F (32.2 C) (10 to 54.4 C) The values for MAXIMUM RESET for each type of reset are: Maximum Increment Factory Reset Reset English Increment Default Type Range Units Sl Units Value Return 0 to 20 F 1 F 0.1 C 5 F (2.8 C) (-17.8 to -6.7 C) Zone 0 to 20 F 1 F 0.1 C 5 F (2.8 C) (- 17.8 to -6.7 C) Outdoor 0 to 20 F 1 F 0.1 C 5 F (2.8 C) (- 17.8 to -6.7 C)
107RTAA-IOM-3 Leaving Water Temperature Cutout This temperature cutout provides protection against freezing caused by low leaving water temperature. The setpoint is both factory set and adjustable from Menu 4. Temperatures below the setpoint will cause the UCM to accelerate reduction of chiller capacity, even to the point of compressor shutdown. A non-latching diagnostic will be generated if the LWT is below the cutout for more than 30 degree F seconds. There must be a minimum of 5 F between the cutout temperature and both the front panel and active chilled water setpoints. The UCM will not permit setting of either the front panel or active chilled water temperatures less than 5 F above this cutout temperature and the display will flash the last valid temperature. If the leaving water temperature cutout is set upward, the UCM will maintain the 5 F minimum and will raise the settings on the front panel and active chilled water setpoints, if necessary. Low Refrigerant Temperature Cutout Both circuits are protected from a saturated evaporator refrigerant temperature that goes below this setting. The cutout setpoint must be a minimum of 15 F lower than the front panel or active chilled water setpoints. There must be a minimum of 15 F between the cutout temperature and both the front panel and active chilled water setpoints. The UCM will not permit setting of either the front panel or active chilled water temperatures less than 15 F above this cutout temperature and the display will flash the last valid temperature. If the leaving water temperature cutout is set upward, the UCM will maintain the 15 F minimum and will raise the settings on the front panel and active chilled water setpoints, if necessary. If the saturated evaporator refrigerant temperature for a circuit drops below this setpoint for longer than 30 degree F seconds, the circuit will be shutdown and a CMR diagnostic will be displayed. Low Ambient Temperature Start The Low Refrigerant Temperature Cutout (LRTC) on a circuit is ignored, briefly, each time the circuit is started. The “ignore time” is a function of the Saturated Condenser Refrigerant Temperature at the time the compressor starts, as shown in Figure 54. Low Refrigerant Temperature Cutout Retry If the LTRC trips despite the low ambient temperature start logic, the circuit will be permitted to shutdown and retry one time If the LRTC trips within the first 20 minutes after initial start but after the Low Ambient ignore time (grace period), the compressor stops immediately and the Restart Inhibit timer is set to 1 minute. After time expires, the compressor will restart if there is a call for cooling. If the LRTC trips again during the grace period, a CMR diagnostic will occur. If there is an LRTC trip anytime after the grace period, a CMR diagnostic will occur. Figure 54 Low Refrigerant Temperature Cutout Ignore Time Low Refrigerant Temperature Cutout Time - vs - Saturated Condenser Refrigeration Temperature
108RTAA-IOM-3 Auto Lead/Lag This feature is enabled/disabled in code 43, menu 4. When enabled, the UCM will start the compressor with the fewest starts and stop the compressor with the greatest hours, as determined by the “Compressor Starts” accumulator (code 29, menu 2) and the “Compressor Hours” (code 2A, menu 2). (Display is optional). This will tend to balance out hours and starts equally over all compressors. For efficiency improvement, when there are 2 compressors operating, they will be on opposite circuits. When disabled the compressors will start per the following chart. RTAA RTAA RTAA 130-200 240-300 340-400 AAA AB AC AC ABC ABC ABCD Phase Imbalance Protection The UCM monitors the current in each phase and calculates the percentage of imbalance as follows: % Imbalance = (I x - l ave) x 100 l ave l ave = (11 + 12 + 13) / 3 l x = phase with greatest difference from l ave (without regard to sign) If code 47, menu 4, is enabled, and the average three phase current is greater than 80% RLA, and the percent of imbalance is calculated to exceed 15%, the UCM will shutdown the compressor and display a CMR diagnostic. In addition to the 15% criteria, the UCM has a non-defeatable 30% criteria which has its own diagnostic. If the 15% criteria is enabled, it will always display the 15% diagnostic first. The 30% criteria is always active when a compressor is running, regardless of % RLA. Reverse Rotation Protection The UCM monitors incoming current during start-up and will shutdown the compressor within one second, if phase reversal is detected. Caution: Phase relationships during installation of unit power must be carefully controlled to assure compressor protection against reversed phase rotation. See Installation - Electrical. DIP Switch Settings Compressor Overload DIP Switches The settings for these switches are shown in Table 16. IPC Address The [PC address set the address for Inter-Processor Communications of the UCM modules. The following is the IPC DIP switch settings for the RTAA 130 400 modules. IPC DIP MODULE SWITCH1U31U41U51U61U71U8 1 OFF OFF OFF ON ON OFF 2 OFF OFF ON OFF ON ON 2-10 VDC/4-20 made Input for External Chilled Water Setpoint (CWS) and Current Limit Setpoint (CLS) When either external CWS or external CLS is used on the optional Module 1U2, DIP switch SW1 positions 1 and/or 2 must be set to accommodate the type of signal source the customer has chosen, either 2-10 VDC or 4-20 mA. SW1 - 1 sets 2-10 VDC/4- 20 mA for external CWS. SW1 -2 sets 2-10 VDC/4- 20 mA for external CLS. The “OFF’ setting configures the external input for 2-10 VDC; the “ON” setting configures the external input for 4-20 mA.
109RTAA-IOM-3 2. The display will flash the Current Operating Code “A”, followed by a fully blank display for all other diagnostics (CMR, CAR, and IFW diagnostics). This is to call attention to the detection of some type of failure. Depressing the Display Down key will advance the display to the “Last (most recent) Diagnostic Code”. The display will “flash” if any diagnostic exists that requires a manual reset to restore full unit operation. The display will be continuous if no manual reset is required to restore full operation. The “Last Diagnostic Code” will be retained until the unit control is reset or a new diagnostic occurs. Depressing the Display Down key will then cause the display to show any “Other Diagnostic Codes” that have occurred since the “Other Diagnostic Codes” was last reset. Any specific diagnostic will not be shown more than once, even if it has occurred more than once. No time sequence of occurrence is provided. The display will “flash” if the current logical status of the condition that caused the diagnostic still exists or if it is an MMR or MAR diagnostic. Flashing means the condition still exists if it is a MAR, CAR, or IFW diagnostic or that a manual reset is required if it is a MMR or CMR diagnostic. By depressing the Display Down key after the last of the “Other Diagnostic Codes”, the display can be advanced to setpoint adjustment, unit temperature, and other data displays. Depressing the Display Down key following the last data display in the menu (either operating, service, auxiliary options, or factory) will return the display to the top of the display menu, “P Menu Number”. If the menu selected is Menu 0 and either an MMR and MAR diagnostic is still active, when selected again, the operating code will “alternate” with the highest priority MMR or MAR, as in item 1. above. Otherwise, in all other cases, the current operating code will be displayed continuously.If any diagnostics have been detected since the last unit reset, the “Last Diagnostic Code” will be cleared when the chiller switch is moved from the STOP/ RESET position to either of the AUTO positions. The display will show “A 88” for 0.5 to 5 sec. following the reset, before returning to the display of the operating code. The above step will not clear the “Other Diagnostic Codes” menu item. To clear this, depress and hold the Display Down key while moving the chiller switch from the STOP/RESET position to either of the AUTO positions. Mechanical Control Settings The settings for the High Pressure switch, Oil Pressure switch, and Winding Thermostat are shown below: CLOSEOPEN Compressor 300 ±20 405 ±7 Discharge High Pressure Switch - PSIG Compressor Oil 47 50 ±3 Pressure Switch -PSID Compressor 181 221 Motor Winding Thermostat - F Domestic Water 115 130 Heater Solenoid Thermostat - F Diagnostics and Troubleshooting If no diagnostics exist, the selected menu item will be displayed continuously. When a diagnostic occurs, the display will switch to the Menu “0” and, depending on the nature of the diagnostic, will do one of the following: 1. The display will “alternate” between the Operating Code “A” at the time of failure and the Diagnostic Code “C” for any condition that causes the entire shutdown (MMR and MAR diagnostics). The display will alternate between “A XX” and “C YY”, where YY is the MMR or MAR diagnostic that caused the machine to shutdown. If multiple MMR or MAR diagnostics occur, YY will be the active diagnostic with the greatest priority. Priority, from the highest to lowest, shall be as follows: CdContactor - Cprsr D (MMR) CCContactor - Cprsr C (MMR) CbContactor - Cprsr B (MMR) CAContactor - Cprsr A (MMR) 413CPM module indicates EXV module communications loss (MMR) 431EXV Module indicates CPM module communications loss (MMR) FdEmergency Stop (MMR) AbEvaporator Leaving Water Temperature Sensor (MMR) 8EEvaporator Entering Water Temperature Sensor (MMR) 8AChilled Water Flow (Entering Water Temperature) (MMR) d8Under Voltage (MAR) d7Over Voltage (MAR) EdChilled Water Flow Interlock (MAR) C6Low Chilled Water Temp. (Unit On) (MAR) When multiple diagnostics exist and a diagnostic with a higher priority is no longer active, the diagnostic with lower priority will replace it in the alternating “A XX” and “C YY” displays. Note: MMR diagnostics only become inactive after a RESET MAR diagnostics become inactive when the condition that caused them clears.
110RTAA-IOM-3 Table 18 Diagnostics and Troubleshooting Chart In the table below, a “LATCHING” diagnostic is a condition which shall cause the machine or a portion of the machine as noted to shut down and shall require a manual reset to restore operation. A diagnostic that is non-latching shall reset automatically when the condition causing the diagnostic goes away. A non-latching diagnostic shall shut down the machine or a part of the machine if so indicated. If a diagnostic is informative only, no machine or circuit action is taken except to load a diagnostic code into the last diagnostic register. Diagnostic Types (And Action) MMR = Machine Shutdown, Manual Reset MAR = Machine Shutdown, Auto Reset CMR = Circuit Shutdown, Manual Reset CAR = Circuit Shutdown, Auto Reset IFW = Information/Warning DIAG. ACTIVE CODE DIAGNOSTIC DESCRIPTION TYPE MODES CAUSE 87 External Chilled Water IFW All a. Not “Enabled”: No Diagnostics Setpoint b. “Enabled”: Out-of-Range Low, set diagnostic. Out-of-Range Hi, no diagnostic. 89 External Current Limit IFW All a. Not “Enabled”: No Diagnostics Setpoint b. “Enabled”: Out-of-Range Low, set diagnostic. Out-of-Range Hi, no diagnostic. 8A Chilled Water Flow MMR Any Circuit a. The entering evaporator water fell (Ent. Wtr. Temp.) Energized below the leaving evap. water temp. by more than 2 F for 100 F-seconds. b. Causes to trip this diagnostic loss of chilled water flow or a calibration shift in the evap. water temp. sensors. 8E Evap. Entering Water Temp. Sensor MMR All Open or Short 8F Cond. Rfgt. Temp. Sensor - Ckt 1 CMR All Open or Short 90 Cord. Rfgt. Temp. Sensor - Ckt 2 CMR All Open or Short 93 Evap. Rfgt. Temp. Sensor - Ckt 1 CMR All Open or Short 94 Evap. Rfgt. Temp. Sensor - Ckt 2 CMR All Open or Short 9A Cord. Entering Wtr. Temp. Sensor IFW All Shorted condenser temperature sensor (no diagnostic on open circuit). 9b Cond. Leaving Wtr. Temp. IFW All Shorted condenser temperature sensor Sensor (no diagnostic on open circuit). AO Zone Temperature Sensor IFW All Open or Short a. Use end of range value (whatever value the open or short gives). (Zone Reset Selected) b. Clear diag. when the resistance returns to normal range. c. If Shorted, go into the ice making mode if “Ice Machine Control” is enabled. Zone Temperature Sensor None All a. If Open, do normal chiller control . (Zone Reset Not Selected) b. If Shorted, go into the ice making mode if “Ice Machine Control” is enabled. A1 Outdoor Air Temp. Sensor IFW All Open or Short (Either Outdoor Air Reset a. Use end of range value (whatever or Low Ambient Lockout value the open or short). Selected) b. Clear diag. when the resistance returns to normal range.