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Trane Rtaaiom3 Manual

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    							101RTAA-IOM-3
    Menu 2 - Service #2 Display
    20 - Compressor Mode: The current
    compressor operating status, as shown
    in Figure 53, will be displayed when
    this menu item is selected.
    21 - Compressor Suction Rfgt.
    Temperature: Temperature as read by
    the suction temperature sensor (see
    Figure 40).
    22 - Saturated Evaporator Rfgt
    Temperature: Temperature as read by
    the saturated evaporator temperature
    sensor (see Figure 40).
    23 - Evaporator Refrigerant Pressure:
    The pressure displayed is the
    evaporator refrigerant temperature
    converted to an R-22 pressure. Units
    are PSIG (Kilopascal gauge), referenced
    to sea level (14.6960 psia or 101.3289
    KPa absolute).
    24 - Saturated Condenser Rfgt
    Temperature: Temperature as read by
    the saturated condensing temperature
    sensor (see Figure 40).
    25 - Condenser Refrigerant Pressure:
    The pressure displayed is the
    condenser refrigerant temperature
    converted to an R-22 pressure. Units
    are PSIG (Kilopascal gauge), referenced
    to sea level (14.6960 psia or 101.3289
    KPa absolute).
    26 - EXV Test: EXV test will be initiated
    when the unit is in STOP/RESET and
    EXV Test is set to the “Enable” mode.
    See “Electronic Expansion Valve (EXV)
    Test’. Mode will automatically be reset
    to “disable” upon completion of the
    test.
    27 - Compressor % RLA: The
    percentage of Rated Load Amps on the
    highest leg of the compressor motor.
    See discussion in “Current Overload
    Protection”.
    28 - % Line Volts (Optional): If the unit
    is installed with the optional over/under
    voltage transformer, the UCM will
    display the percentage value of line
    volts as based on the nominal line
    voltage set in Menu 4, Item 45.29 - Compressor Starts (Optional): This
    item serves as a non-resettable, non-
    volatile accumulator of compressor
    starts and is referenced by the UCM to
    determine balancing of compressor
    starts.
    2A - Compressor Hours (Optional):
    This item serves as a non-resettable,
    non-volatile accumulator of
    compressor hours and is referenced by
    the UCM to determine balancing of
    compressor hours.
    2b - Compressor Test: Allows service
    personnel to start a compressor and
    check its operation. This eliminates the
    time of waiting for the UCM lead/lag
    function or load demand to start a
    compressor. With the display indicating
    the number of the circuit to be started,
    change the display to “E” to start the
    compressor on that circuit. After start,
    the display will automatically return to
    “d” and the UCM will resume its lead/
    lag function of compressor control.
    Menu 3 - Auxiliary Options
    30 - External Chilled Water Setpoint:
    Enables or disables chilled water
    setpoint from an external control
    system. See discussion in “Leaving
    Chilled Water Temperature Control”.
    31 - External Current Limit Setpoint:
    Enables or disables current limit
    setpoint for the system from an
    external control system. See discussion
    in “Current Limit Setpoint”.
    32 - Ice Making Control: Enables or
    disables the unit, when commanded by
    a contact closure, to run fully loaded
    and to stop, once ice termination
    setpoint has been reached, e.g. ice
    storage applications.
    33 - Active Ice Termination Setpoint:
    The selected temperature, from a
    remote controller, such as a Tracer,
    multiple-machine controller, or a
    remote display panel, at which to
    terminate the ice building mode, based
    on the evaporator entering water
    temperature. If no remote controllers
    are connected, this setpoint should
    agree with the Front Panel ice
    termination setpoint. During normal
    operation, this menu item will display
    dashes, e.g. “33 -”.34 - Front Panel Ice Termination
    Setpoint: Established the temperature
    of the entering chilled water at which
    ice making is terminated. This setpoint
    is the active setpoint when the chiller is
    in the AUTO/LOCAL, ice mode.
    35 - Return Reset: Enables or disables
    Return CWR, based on the current
    Delta-T across the evaporator (e.g:
    Entering Chilled Water Temp. - Leaving
    Chilled Water Temp.).
    36 - Zone Reset: Enables or disables
    Zone  CWR, based on a zone
    temperature sensor.
    37 - Outdoor Reset: Enables or disables
    Outdoor CWR, based on an outdoor
    temperature sensor.
    38 - Reset Ratio Setpoint: The reset
    ratio, as a percent, to be used by the
    UCM to calculate a reset chilled water
    setpoint. See discussion in “Chilled
    Water Reset”.
    39 - Start Reset Setpoint: The start
    reset temperature to be used by the
    UCM to calculate a reset chilled water
    setpoint. See discussion in “Chilled
    Water Reset”.
    3A - Maximum Reset Setpoint: The
    maximum reset temperature to be
    used by the UCM to calculate a reset
    chilled water setpoint. See discussion
    in “Chilled Water Reset”.
    3b - External Circuit Lockout: When
    enabled, individual circuit operation is
    controlled by a remote, customer
    specified/installed contact closure. See
    External Circuit Lockout -Circuit #1 and
    External Circuit Lockout -Circuit #2 in
    the Installation - Electrical section. 
    						
    							102RTAA-IOM-3
    Menu 4 – Factory Display #1
    40 - Leaving Water Temp. Cutout
    Setpoint: Establishes a leaving chilled
    water temperature, below which the
    UCM will begin unloading
    compressors and, if necessary,
    terminate unit operation. See
    discussion in “Leaving Water
    Temperature Cutout”. See Table 15 for
    proper settings.41 - Low Refrigerant Temp. Cutout
    Setpoint: Establishes a saturated
    evaporator refrigerant temperature,
    below which the UCM will begin
    unloading compressors and, if
    necessary, terminate unit operation.
    See discussion in “Low Refrigerant
    Temperature Cutout”. See Table 15 for
    proper settings.
    Table 15
    Leaving Fluid Temperature Setpoints
    Chilled Leaving Low
    Water Water Temp Refrig Temp Recommended *** Solution Freeze
    Setpoint - F Cut out - F Cut out - F % Ethylene Glycol Point - F
    40 35 22 0 32
    39 34 20 3
    38 33 18 6
    37 32 17 8
    36 31 15 10 25
    35 30 14 12
    34 29 12 14
    33 28 11 15 21
    32 27 9 17
    31 26 7 19
    30 25 6 20 16
    29 24 4 21
    28 23 2 23
    27 22 0 25 10
    26 21 -1 26
    25 20 -3 28
    24 19 -5 29
    23 18 -6 30 4
    22 17 -8 31
    21 16 -10 33
    20 15 -11 34
    19 14 -13 35 -3
    18 13 -15 36
    17 12 -17 37
    16 11 -18 38
    15 10 -19 39
    14 9 -21 40 -11
    13 8 -23 41
    12 7 -24 42
    11 6 -26 43
    10 5 -27 43
    9 4 -29 44
    8 3 -31 45 -21
    7 2 -32 46
    6 1 -34 47
    5 0 -35 47
    4 - 1 -37 48
    3 -2 -38 49
    2 -3 -39 50 -32
    1 -4 -39 50
    0 -5 -39 50
    ***Recommended % Ethylene Glycol will give freeze protection consistent with other
    chiller safety controls (solution freeze point is nominally 10 F above refrig temp cutout). 
    						
    							103RTAA-IOM-3
    42 - Condenser Limit Setpoint:
    Establishes a percentage of the
    condenser high pressure cutout, above
    which the UCM will begin unloading
    compressors and, if necessary,
    terminate unit operation.
    43 - Lead Lag: Enables or disables the
    Auto Lead/Lag feature. See discussion
    in “Auto Lead/Lag”.
    44 - SI Display Units: When set to
    “Enable”, the display units are
    converted from OF to IC and PSIG to
    Kilopascals Gauge.
    45 -Unit Line Voltage (Optional):
    Establishes the line voltage coming
    into the unit and calibrates the UCM for
    Under/Over voltage protection and
    display of % volts. See “Unit Power
    Supply”.
    46 - Under/Over Voltage Protection
    (Optional): Enables or disables the
    optional under/over voltage protection
    feature, if installed.
    47 - Phase Unbalance Protection:
    Enables or disables the phase
    unbalance protection feature. See
    discussion in “Phase Unbalance
    Protection”.
    48 - Phase Reversal Protection:
    Enables or disables the phase reversal
    protection feature. See discussion in
    “Reverse Rotation Protection”.
    49 - Superheat Setpoint: Establishes
    the temperature of the refrigerant
    superheat in the evaporator.
    4A - EXV Control Response Setpoint:
    Establishes EXV control
    responsiveness. If the control appears
    to be too responsive, decrease the
    setpoint. Increase the setpoint if the
    control appears to be sluggish. The
    UCM-based default is designed to
    handle most applications and
    adjustment is usually not necessary.
    4b - LWT Control Response Setpoint:
    Establishes LWT control
    responsiveness. If the control appears
    to be too responsive, decrease the
    setpoint. Increase the setpoint if the
    control appears to be sluggish. The
    UCM-based default is designed to
    handle most applications and
    adjustment is usually not necessary.4C - ICS Address (Optional): Sets the
    address at which a remote controller,
    such as a Tracer, multiple-machine or a
    remote display panel, can find the
    chiller on a Bidirectional
    Communications Interface. To use this
    interface, the optional 1U2 module
    must be installed. The Tracer will look
    for the chiller at addresses 55, 56, 57,
    58, 59 or 60. The UCM-based default is
    address 55. When multiple chillers are
    connected to the Bidirectional
    Communications Interface, each chiller
    must have a unique address, e.g. 55, 56
    and 57 for three chillers.
    For chillers with the Remote Display
    Panel, set the address to “32”. See
    RTAA-IOM-2 for further information on
    Remote Display Panel.
    4d - Fan Control Deadband Bias
    Provides sensitivity adjustment of
    condensing fan control logic. Must be
    set at “0”. Settings other than “0” are
    not permitted.
    4E - Programmable Relays Setup:
    Used for selection of the Alarm/
    Running/ Maximum Capacity contact
    outputs. See Alarm/Running/Maximum
    Capacity Outputs in the Installation -
    Electrical section.
    4F - Restart Inhibit Timer: Used to
    adjust the time (in seconds) between
    the power-up of a unit (or the switching
    from the STOP/RESET position) and
    the initiation of the compressor start
    sequence, provided there is a call for
    cooling. The typical setting is 120
    seconds, but a time as short as 30
    seconds may be set.
    Note: The anti-recycle timer, which
    provides 5 minutes between start
    cycles, is not affected by this menu
    item. 
    						
    							104RTAA-IOM-3
    Menu 5 – Factory Display #2
    50 - Number of Compressors: Set to
    the number of compressor installed in
    the unit.
    51 - Compressor Tons: Set to the rating
    in tons, of the each installed
    compressor. See Table 2.
    52 - Low Water Temperature EXV Gain
    Compensation: Set to “E” if the unit
    will ever operate with a leaving chilled
    water temperature of 40 F or less.
    53 - Fan Control: Set to “E”.
    54 - Fans Per Circuit: Establishes the
    number of fans installed on each
    circuit. See Figures 45 and 46.
    55 - Reduced Inrush Starting: Set to
    “d” if across-the-line wiring or to “E” if
    Wye-Delta wiring.
    56 - Compressor Current Overload
    Setting: Establishes the compressor
    motor current overload setting, which
    must agree with the DIP Switch
    settings on the corresponding
    compressor modules. See Table 16.
    Compressor Compressor Module
    A ................................. 1U4
    B .................................. 1U5
    C .................................. 1U6
    D ................................. 1U757 - GP Compressor Unit: This menu
    item must be set to “d”. The unit is not
    to be operated unless a “d” is
    displayed in this item.
    58 - Low Ambient, Half Airflow Fan
    (Halfpitch Blades on Lead Fan(s): Set
    this menu item per the following unit
    selections
    RTAA 130 - 200 Standard Ambient = d
    RTAA 130 - 200 Low Ambient = E
    RTAA 240 - 400 All = E
    59 - LATSM: Set this menu item to “d”.
    5A - NNS: Set this menu item to “d”.
    5b - Number of EXV Valves per Circuit:
    Set this menu item per the following
    unit selections
    RTAA 130 - 200 Circuit 1 = 1
    Circuit 2 = 1
    RTAA 240 - 300 Circuit 1 = 2
    Circuit 2 = 1
    RTAA 340 - 400 Circuit 1 = 2
    Circuit 2 = 2
    5C - Future Option: Set this menu item
    to “d” for both Circuit #1 and Circuit #2.
    Table 16
    Compressor Overload DIP Switch Settings
    Overload Setting
    Compressor CT DIP Sw/Decimal**
    Tons Volts.Hz RLA Ext* 12345
    70 200/230.60 280 -05 00100/04
    460.60 122 -02 10000/16
    575.60 98 -01 11110/30
    85 200/230.60 306 -05 01011/11
    460.60 133 -02 10110122
    575.60 107 -02 00110/06
    100 200/230.60 375 -05 11010/26
    460.60 163 -03 10000/16
    575.60 131 -02 10110122
    *The CT base part number is X13580253. The numbers in this column are suffixes to the
    base number.
    **On the DIP switch, 1= ON, O= OFF. The decimal number is the setting Menu Item 56. The
    DIP switch setting and the decimal display of Item 56 comprise a redundant overload
    setting. If the values are not set to match, the related compressor(s) will continue to run,
    but a diagnostic will be initiated, both settings will be ignored, and the UCM will use the
    lowest possible trip setting value. 
    						
    							105RTAA-IOM-3
    Table 17
    Compressor(s) Current Limit Setpoint vs Chiller Current Limit
    Setpoint (CLS)
    Number of Compressors on a UnitTwo (130-215) Three (240-300) Four (340-400)Number of Number of Number of
    compressors compressors compressors
    System in operation in operation in operation
    CLS One Two One Two Three One Two Three Four120% 120 120 120 120 120 120 120 120 120
    100% 120 100 120 120 100 120 120 120 100
    80% 120 80 120 120 80 120 120 107 80
    60% 120 60 120 90 60 120 120 80 60
    40% 80 40 120 60 40 120 80 53 40
    Operational Features
    Entering Evaporator Water
    Temperature
    When one or more compressors are
    running, the UCM continually monitors
    and compares the entering and leaving
    evaporator water temperatures. If the
    temperature of the entering water
    drops more than 2 F below the leaving
    water temperature for more than 100
    degree F seconds, the UCM uses this to
    indicate a loss of water flow through
    the evaporator, will shut down the
    chiller and will display an MMR
    diagnostic. See Figure 53.
    Current Limit Setpoint
    The current limit setpoint (CLS) for the
    chiller (front panel or remote) is entered
    through the UCM menu. The current
    limit setpoint for each compressor is
    shown in Table 17.
    Based upon current levels received at
    the UCM, the compressor slide valve is
    modulated to prevent the actual chiller
    current from exceeding the CLS.
    When a compressor is turned off, the
    CLS for the remaining running
    compressors shall be reset upward
    immediately. When a compressor is
    added, the CLS for the running
    compressors shall ramped downward
    at a rate not less than 10% RLA per
    minute to the new setpoint.
    Low Ambient Lockout
    The lockout provides a method for
    preventing unit start-up when the
    outdoor air temperature is below the
    setpoint. If the outdoor temperature
    goes below the setpoint during
    operation, the UCM will go through a
    normal shutdown of the unit. If the
    outdoor temperature subsequently
    increases to 5 F above the setpoint, the
    UCM will automatically re-enable the
    unit.
    Electronic Expansion Valve (EXV)
    Test
    This test can be performed only when
    the chiller switch is in the STOP/RESET
    position. It will confirm proper
    operation of the electronic expansion
    valve and the EXV module.
    Once the test has been initiated at the
    UCM, the UCM will:
    1. Overdrive the EXV closed (1250
    steps)
    2. Overdrive the EXV open (1250 steps)
    3. Overdrive the EXV closed (1250
    steps) 4. Reset the display to disable
    and end the test
    The EXV produces an audible clicking
    sound only when it is driven against its
    end stops. Step 1 drives the EXV to its
    closed position, during which time
    service personnel can move from the
    UCM to the EXV.
    Note: A tool may be needed to aid in
    hearing the clicking of the EXV, such as
    a screwdriver held between the EXV
    and the ear.When Step 1 completes, the clicking
    stops and the UCM begins to open the
    EXV. When the EXV is fully opened, the
    valve will begin to click against its end
    stop. The service personnel must be
    prepared to time the period between
    the end of clicking in Step 1 and the
    beginning of clicking in Step 2.
    The time between the end of clicking in
    Step 2 and the beginning of clicking in
    Step 3 must also be recorded. The time
    for the EXV to go from fully closed to
    fully open should be approximately 15
    seconds and the time to go back to
    fully closed is approximately 15
    seconds.
    Current Overload Protection
    The UCM continually monitors
    compressor current to provide unit
    protection in the event of an
    overcurrent or locked rotor condition.
    Protection is based on the phase with
    the highest current and, if limits are
    exceeded, the UCM will shutdown the
    compressor and will display an CMR
    diagnostic. See Figure 53.
    Leaving Chilled Water Temperature
    Control
    If the chiller switch is in the AUTO
    REMOTE position and a remote chilled
    water setpoint has been
    communicated, the UCM will control to
    that setpoint. Otherwise, it will control
    to the front panel setpoint. Control is
    accomplished by both staging
    compressors and modulating the slide
    valves on each compressor.
    Upon start-up, if the leaving water
    temperature is dropping 1.5 F per
    minute or faster, the chiller will not load
    further. 
    						
    							106RTAA-IOM-3
    Chilled Water Reset (CWR)
    As an option, the UCM will reset the
    chilled water temperature setpoint,
    based on either the return water
    temperature, zone air temperature, or
    outdoor air temperature. The following
    are selectable:
    1. One of four RESET TYPEs, from top
    to bottom in order of reset:
     no CWR
    RETURN WATER
    TEMPERATURE RESET ZONE
    TEMPERATURE RESET
    OUTDOOR AIR TEMPERATURE
    RESET
     The UCM will not permit more than
    one type of reset to be selected in
    Menu 3.
    2. RESET RATIO Setpoints. For
    OUTDOOR AIR TEMPERATURE
    RESET, there are both positive and
    negative reset ratios.
    3. START RESET Setpoints.
    4. MAXIMUM RESET Setpoints. The
    maximum resets are with respect to
    the chilled water setpoint.
    No matter which type of reset is
    selected, all parameters are factory set
    to a predetermined set of values. Field
    adjustment of 2, 3, or 4, above, is
    usually not required.
    The equations for each type of reset
    are:
    RETURN WATER TEMPERATURE
    RESET
    CWS’= CWS + RESET RATIO
    [START RESET - (TWE - TWL)]
    and CWS’> or = CWS
    and CWS’- CWS < or = MAXIMUM
    RESET
    ZONE TEMPERATURE RESET
    CWS’= CWS + RESET RATIO
    [START RESET - TZONE]
    and CWS’> or = CWS
    and CWS’- CWS < or = MAXIMUM
    RESET
    OUTDOOR AIR TEMPERATURE RESET
    CWS’= CWS + RESET RATIO
    [START RESET - TOD]
    and CWS’> or = CWS
    and CWS’- CWS < or = MAXIMUM
    RESET
    CWS’ is the new chilled water setpoint.CWS is the active chilled water setpoint
    before any reset has occurred.
    RESET RATIO is a user adjustable gain.
    START RESET is a user adjustable
    reference.
    TZONE is the zone temperature.
    TOD is the outdoor temperature.
    TWE is the entering evaporator water
    temperature.
    TWL is the leaving evaporator water
    temperature.
    MAXIMUM RESET is a user adjustable
    limit, providing the maximum amount
    of reset.Note: When any type of CWR is
    enabled, the UCM will step the CWS
    toward the desired CWS’ (based on the
    above equations and setup
    parameters) at a rate of 1 F every 5
    minutes. This applies when the chiller
    is both running and off. Normally the
    chiller will start at the Differential-to-
    Start value above a fully reset CWS or
    CWS’.
    The values for RESET RATIO for each type of reset are:
    Reset Increment Factory
    Reset Ratio English Increment Default
    Type Range Units Sl Units Value
    Return 10 to 120% 1% 1% 50%
    Zone 50 to 300% 1 % 1 % 100%
    Outdoor 80 to -80% 1 % 1 % 10%
    The values for START RESET for each type of reset are:
    Start Increment Factory
    Reset Reset English Increment Default
    Type Range Units Sl Units Value
    Return 4 to 30 F 1 F 0.1 C 10 F (5.6 C)
    (2.2 to 16.7 C)
    Zone 55 to 85 F 1 F 0.1 C 78 F (25.6 C)
    (12.8 to 29.4 C)
    Outdoor 50 to 130 F 1 F 0.1 C 90 F (32.2 C)
    (10 to 54.4 C)
    The values for MAXIMUM RESET for each type of reset are:
    Maximum Increment Factory
    Reset Reset English Increment Default
    Type Range Units Sl Units Value
    Return 0 to 20 F 1 F 0.1 C 5 F (2.8 C)
    (-17.8 to -6.7 C)
    Zone 0 to 20 F 1 F 0.1 C 5 F (2.8 C)
    (- 17.8 to -6.7 C)
    Outdoor 0 to 20 F 1 F 0.1 C 5 F (2.8 C)
    (- 17.8 to -6.7 C) 
    						
    							107RTAA-IOM-3
    Leaving Water Temperature Cutout
    This temperature cutout provides
    protection against freezing caused by
    low leaving water temperature. The
    setpoint is both factory set and
    adjustable from Menu 4. Temperatures
    below the setpoint will cause the UCM
    to accelerate reduction of chiller
    capacity, even to the point of
    compressor shutdown. A non-latching
    diagnostic will be generated if the LWT
    is below the cutout for more than 30
    degree F seconds.
    There must be a minimum of 5 F
    between the cutout temperature and
    both the front panel and active chilled
    water setpoints. The UCM will not
    permit setting of either the front panel
    or active chilled water temperatures
    less than 5 F above this cutout
    temperature and the display will flash
    the last valid temperature.
    If the leaving water temperature cutout
    is set upward, the UCM will maintain
    the 5 F minimum and will raise the
    settings on the front panel and active
    chilled water setpoints, if necessary.
    Low Refrigerant Temperature
    Cutout
    Both circuits are protected from a
    saturated evaporator refrigerant
    temperature that goes below this
    setting. The cutout setpoint must be a
    minimum of 15 F lower than the front
    panel or active chilled water setpoints.
    There must be a minimum of 15 F
    between the cutout temperature and
    both the front panel and active chilled
    water setpoints. The UCM will not
    permit setting of either the front panel
    or active chilled water temperatures
    less than 15 F above this cutout
    temperature and the display will flash
    the last valid temperature.
    If the leaving water temperature cutout
    is set upward, the UCM will maintain
    the 15 F minimum and will raise the
    settings on the front panel and active
    chilled water setpoints, if necessary.
    If the saturated evaporator refrigerant
    temperature for a circuit drops below
    this setpoint for longer than 30 degree
    F seconds, the circuit will be shutdown
    and a CMR diagnostic will be
    displayed.
    Low Ambient Temperature Start
    The Low Refrigerant Temperature
    Cutout (LRTC) on a circuit is ignored,
    briefly, each time the circuit is started.
    The “ignore time” is a function of the
    Saturated Condenser Refrigerant
    Temperature at the time the
    compressor starts, as shown in Figure
    54.
    Low Refrigerant Temperature
    Cutout Retry
    If the LTRC trips despite the low
    ambient temperature start logic, the
    circuit will be permitted to shutdown
    and retry one time
    If the LRTC trips within the first 20
    minutes after initial start but after the
    Low Ambient ignore time (grace
    period), the compressor stops
    immediately and the Restart Inhibit
    timer is set to 1 minute. After time
    expires, the compressor will restart if
    there is a call for cooling.
    If the LRTC trips again during the grace
    period, a CMR diagnostic will occur. If
    there is an LRTC trip anytime after the
    grace period, a CMR diagnostic will
    occur.
    Figure 54
    Low Refrigerant Temperature
    Cutout Ignore Time
    Low Refrigerant Temperature Cutout Time - vs - Saturated Condenser Refrigeration Temperature 
    						
    							108RTAA-IOM-3
    Auto Lead/Lag
    This feature is enabled/disabled in code
    43, menu 4. When enabled, the UCM
    will start the compressor with the
    fewest starts and stop the compressor
    with the greatest hours, as determined
    by the “Compressor Starts”
    accumulator (code 29, menu 2) and the
    “Compressor Hours” (code 2A, menu
    2). (Display is optional). This will tend to
    balance out hours and starts equally
    over all compressors. For efficiency
    improvement, when there are 2
    compressors operating, they will be on
    opposite circuits. When disabled the
    compressors will start per the following
    chart.
    RTAA RTAA RTAA
    130-200 240-300 340-400
    AAA
    AB AC AC
    ABC ABC ABCD
    Phase Imbalance Protection
    The UCM monitors the current in each
    phase and calculates the percentage of
    imbalance as follows:
    % Imbalance = (I
    x - l
    ave) 
    x 100
    l
    ave
    l
    ave = (11 + 12 + 13)
     / 3
    l
    x = phase with greatest difference from
    l
    ave (without regard to sign)
    If code 47, menu 4, is enabled, and the
    average three phase current is greater
    than 80% RLA, and the percent of
    imbalance is calculated to exceed 15%,
    the UCM will shutdown the
    compressor and display a CMR
    diagnostic.
    In addition to the 15% criteria, the UCM
    has a non-defeatable 30% criteria
    which has its own diagnostic. If the
    15% criteria is enabled, it will always
    display the 15% diagnostic first. The
    30% criteria is always active when a
    compressor is running, regardless of
    % RLA.
    Reverse Rotation Protection
    The UCM monitors incoming current
    during start-up and will shutdown the
    compressor within one second, if
    phase reversal is detected.
    Caution: Phase relationships during
    installation of unit power must be
    carefully controlled to assure
    compressor protection against
    reversed phase rotation. See
    Installation - Electrical.
    DIP Switch Settings
    Compressor Overload DIP
    Switches
    The settings for these switches are
    shown in Table 16.
    IPC Address
    The [PC address set the address for
    Inter-Processor Communications of the
    UCM modules. The following is the IPC
    DIP switch settings for the RTAA 130
    400 modules.
    IPC
    DIP MODULE
    SWITCH1U31U41U51U61U71U8
    1 OFF OFF OFF ON ON OFF
    2 OFF OFF ON OFF ON ON
    2-10 VDC/4-20 made Input for
    External Chilled Water Setpoint
    (CWS) and Current Limit Setpoint
    (CLS)
    When either external CWS or external
    CLS is used on the optional Module
    1U2, DIP switch SW1 positions 1 and/or
    2 must be set to accommodate the type
    of signal source the customer has
    chosen, either 2-10 VDC or 4-20 mA.
    SW1 - 1 sets 2-10 VDC/4- 20 mA for
    external CWS. SW1 -2 sets 2-10 VDC/4-
    20 mA for external CLS. The “OFF’
    setting configures the external input for
    2-10 VDC; the “ON” setting configures
    the external input for 4-20 mA. 
    						
    							109RTAA-IOM-3
    2. The display will flash the Current
    Operating Code “A”, followed by a
    fully blank display for all other
    diagnostics (CMR, CAR, and IFW
    diagnostics). This is to call attention
    to the detection of some type of
    failure.
    Depressing the Display Down key will
    advance the display to the “Last (most
    recent) Diagnostic Code”. The display
    will “flash” if any diagnostic exists that
    requires a manual reset to restore full
    unit operation. The display will be
    continuous if no manual reset is
    required to restore full operation. The
    “Last Diagnostic Code” will be retained
    until the unit control is reset or a new
    diagnostic occurs.
    Depressing the Display Down key will
    then cause the display to show any
    “Other Diagnostic Codes” that have
    occurred since the “Other Diagnostic
    Codes” was last reset. Any specific
    diagnostic will not be shown more than
    once, even if it has occurred more than
    once. No time sequence of occurrence
    is provided. The display will “flash” if
    the current logical status of the
    condition that caused the diagnostic
    still exists or if it is an MMR or MAR
    diagnostic. Flashing means the
    condition still exists if it is a MAR, CAR,
    or IFW diagnostic or that a manual
    reset is required if it is a MMR or CMR
    diagnostic.
    By depressing the Display Down key
    after the last of the “Other Diagnostic
    Codes”, the display can be advanced to
    setpoint adjustment, unit temperature,
    and other data displays.
    Depressing the Display Down key
    following the last data display in the
    menu (either operating, service,
    auxiliary options, or factory) will return
    the display to the top of the display
    menu, “P Menu Number”. If the menu
    selected is Menu 0 and either an MMR
    and MAR diagnostic is still active, when
    selected again, the operating code will
    “alternate” with the highest priority
    MMR or MAR, as in item 1. above.
    Otherwise, in all other cases, the
    current operating code will be
    displayed continuously.If any diagnostics have been detected
    since the last unit reset, the “Last
    Diagnostic Code” will be cleared when
    the chiller switch is moved from the
    STOP/ RESET position to either of the
    AUTO positions. The display will show
    “A 88” for 0.5 to 5 sec. following the
    reset, before returning to the display of
    the operating code.
    The above step will not clear the
    “Other Diagnostic Codes” menu item.
    To clear this, depress and hold the
    Display Down key while moving the
    chiller switch from the STOP/RESET
    position to either of the AUTO
    positions.
    Mechanical Control Settings
    The settings for the High Pressure
    switch, Oil Pressure switch, and
    Winding Thermostat are shown below:
    CLOSEOPEN
    Compressor 300 ±20 405 ±7
    Discharge
    High Pressure
    Switch - PSIG
    Compressor Oil 47 50 ±3
    Pressure Switch
    -PSID
    Compressor 181 221
    Motor Winding
    Thermostat - F
    Domestic Water 115 130
    Heater Solenoid
    Thermostat - F
    Diagnostics and
    Troubleshooting
    If no diagnostics exist, the selected
    menu item will be displayed
    continuously. When a diagnostic
    occurs, the display will switch to the
    Menu “0” and, depending on the
    nature of the diagnostic, will do one of
    the following:
    1. The display will “alternate” between
    the Operating Code “A” at the time
    of failure and the Diagnostic Code
    “C” for any condition that causes the
    entire shutdown (MMR and MAR
    diagnostics). The display will
    alternate between “A XX” and “C
    YY”, where YY is the MMR or MAR
    diagnostic that caused the machine
    to shutdown. If multiple MMR or
    MAR diagnostics occur, YY will be
    the active diagnostic with the
    greatest priority. Priority, from the
    highest to lowest, shall be as follows:
    CdContactor - Cprsr D (MMR)
    CCContactor - Cprsr C (MMR)
    CbContactor - Cprsr B (MMR)
    CAContactor - Cprsr A (MMR)
    413CPM module indicates EXV
    module communications loss (MMR)
    431EXV Module indicates CPM
    module communications loss (MMR)
    FdEmergency Stop (MMR)
    AbEvaporator Leaving Water
    Temperature Sensor (MMR)
    8EEvaporator Entering Water
    Temperature Sensor (MMR)
    8AChilled Water Flow (Entering
    Water Temperature) (MMR)
    d8Under Voltage (MAR)
    d7Over Voltage (MAR)
    EdChilled Water Flow Interlock
    (MAR)
    C6Low Chilled Water Temp.
    (Unit On) (MAR)
    When multiple diagnostics exist and a
    diagnostic with a higher priority is no
    longer active, the diagnostic with lower
    priority will replace it in the alternating
    “A XX” and “C YY” displays.
    Note: MMR diagnostics only become
    inactive after a RESET MAR diagnostics
    become inactive when the condition
    that caused them clears. 
    						
    							110RTAA-IOM-3
    Table 18
    Diagnostics and Troubleshooting Chart
    In the table below, a “LATCHING” diagnostic is a condition which shall cause the machine or a portion of the machine as
    noted to shut down and shall require a manual reset to restore operation. A diagnostic that is non-latching shall reset
    automatically when the condition causing the diagnostic goes away. A non-latching diagnostic shall shut down the machine
    or a part of the machine if so indicated. If a diagnostic is informative only, no machine or circuit action is taken except to load a
    diagnostic code into the last diagnostic register.
    Diagnostic Types (And Action)
    MMR = Machine Shutdown, Manual Reset
    MAR = Machine Shutdown, Auto Reset
    CMR = Circuit Shutdown, Manual Reset
    CAR = Circuit Shutdown, Auto Reset
    IFW = Information/Warning
    DIAG.
    ACTIVE
    CODE DIAGNOSTIC DESCRIPTION TYPE MODES CAUSE
    87 External Chilled Water IFW All a. Not “Enabled”: No Diagnostics Setpoint
    b. “Enabled”: Out-of-Range Low, set diagnostic.
     Out-of-Range Hi, no diagnostic.
    89 External Current Limit IFW All a. Not “Enabled”: No Diagnostics Setpoint
    b. “Enabled”: Out-of-Range Low, set diagnostic.
     Out-of-Range Hi, no diagnostic.
    8A Chilled Water Flow MMR Any Circuit a. The entering evaporator water fell (Ent. Wtr. Temp.)
    Energized  below the leaving evap. water temp. by more than
     2 F for 100 F-seconds.
    b. Causes to trip this diagnostic loss of chilled water
     flow or a calibration shift in the evap. water temp.
     sensors.
    8E Evap. Entering Water Temp. Sensor MMR All Open or Short
    8F Cond. Rfgt. Temp. Sensor - Ckt 1 CMR All Open or Short
    90 Cord. Rfgt. Temp. Sensor - Ckt 2 CMR All Open or Short
    93 Evap. Rfgt. Temp. Sensor - Ckt 1 CMR All Open or Short
    94 Evap. Rfgt. Temp. Sensor - Ckt 2 CMR All Open or Short
    9A Cord. Entering Wtr. Temp. Sensor IFW All Shorted condenser temperature sensor
    (no diagnostic on open circuit).
    9b Cond. Leaving Wtr. Temp. IFW All Shorted condenser temperature sensor
    Sensor (no diagnostic on open circuit).
    AO Zone Temperature Sensor IFW All Open or Short
    a. Use end of range value (whatever value the open or
    short gives).
    (Zone Reset Selected) b. Clear diag. when the resistance returns to normal
    range.
    c. If Shorted, go into the ice making mode if
    “Ice Machine Control” is enabled.
    Zone Temperature Sensor None All a. If Open, do normal chiller control .
    (Zone Reset Not Selected) b. If Shorted, go into the ice making mode if “Ice
    Machine Control” is enabled.
    A1 Outdoor Air Temp. Sensor IFW All Open or Short
    (Either Outdoor Air Reset a. Use end of range value (whatever
    or Low Ambient Lockout value the open or short).
    Selected) b. Clear diag. when the resistance returns to
    normal range. 
    						
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