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Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
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1-105 1. Specifications 7-11. Misoperation Alarm Indicators Alarm indicator lamps on the indoor unit indicate the error cause if the air conditioner fails to operate upon being switched on. The possible alarm indications are given in Table 1-9. Fig. 1-95 shows the location of the alarm lamps on the indoor unit. (See Table 1-9 and Fig. 1-95.) Table 1-9 Alarm (OPERATION(TIMER(STANDBYCause of Trouble lamp) lamp) lamp) S.C. errors* between the indoor unit’s controller (PCB) and the remote controller. Compressor protector is working. S.C. errors between indoor and outdoor units. Indoor or outdoor thermistor is malfunctioning. Outdoor unit protector is working. Indoor unit protector is working. TEST RUN switch on the operation controller is in ON state. * S.C.: Serial communications OPERATION lampTIMER lampSTANDBY lampRemote control receiver Fig. 1-95 NOTE Stick the alarm message label accompanying the wireless remote controller on the electrical component box to indicate the cause of trouble for future reference. 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-106 1. Specifications CAUTION If the signal receiving unit is installed near a rapid-start or inverter type fluorescent lamp (neither one uses glow lamps), it may be impossible to receive signals from the wireless remote controller. To avoid signal interference from fluorescent lamps, install the receiving unit at least 6.6 ft. away from the lamps and install at a location where wireless remote controller signals can be received when the fluorescent lamps are on. 7-12. Separate Type Signal Receiving Unit Installation CAUTION Do not twist the operating controller wires together with the power supply wires. Doing so can result in malfunction. If electrical noise is induced in the unit power supply, take appropriate measures, for example installing a noise lter. If local electrical codes allow, this signal receving unit can be mounted using a conventional wall box for ush mounting. (1) If Wall mounted Fixed Position Install the remote controller at a convenient location on a nearby wall. However, before attaching the remote controller mounting cradle, check that the remote controller can operate from the desired wall position. (Fig. 1-97) How to Install Batteries See Fig. 1-98. (1) Press and slide the lid on the back of the remote controller in the direction of the arrow. (2) Install two AAA alkaline batteries. Make sure the batteries point in the direction marked in the battery compartment. (3) Press the reset hole, then replace the lid. If you press it, the current time, ON time, and OFF time are all reset to 0:00. Fig. 1-97 12 Fasten the remote control mount with screws.Fitting the remote control in the mount. Remote control mount Press Put in Fig. 1-98 Reset hole Cover Fig. 1-96 Cover plate Notch Spacer Switch box (no cover) Signal receiving unit M4× L1 Screws (2) 123 4R D A6 5 L L AB U S : U C R N I A M : U C R L A M R O N. K H C B C PN U R T S E T 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-107 1. Specifications When using the signal receiving unit on a wall with the front exposed, choose a wall surface that the signal receiving unit can be mounted on. (1) Insert a athead screwdriver into the slot on the lower side of the signal receiving unit and pry off the back case. (2) The wire routing at the signal receiving unit comes out of the upper case (thin portion at upper center) so use nippers or a similar tool to cut out a notch beforehand large enough for the remote control cable (option) to pass through as shown in Fig. 1-99. (3) Remove the wire, which is connected prior to shipping, from the connector. (4) Connect the remote control cable (option) to the signal receiving unit connector as shown in Fig. 1-100 after the clamp (supplied) with the unit is installed. (5) After arranging the wiring on the printed circuit board as shown in Fig. 1-101 so that it is contained within the signal receiving unit, attach the back case. At this time, arrange so that the head of the clamp faces the side. (6) Remove the cover plate and install the signal receiving unit using the 2 wood screws. (7) Fasten to the wall using the cord clip (supplied). (8) Reinstall the cover plate. To use the signal receiving unit while mounted on the ceiling, install by using the carrier for ceiling installation supplied with the unit. (1) Remove the cover plate by inserting a athead screwdriver into the notch in the lower section and prying it off. (2) Cut out a section (3-3/4×2-1/32) on the ceiling using the paper pattern (supplied) as a guide. (3) Run the wire through the mounting carrier and insert into the installation hole as shown in Fig. 1-103. (4) Fit securely into the ceiling material at sections (A) and (B) as shown in Fig. 1-104. (5) Connect the wire (2-wire core) from the signal receiving unit with the wire from the indoor unit. (See section on how to wire the receiving unit.) as shown in Fig. 1-104. (6) Use the supplied spacers to adjust for a thickness several inches more than the ceiling material and lightly fasten the receiving unit in place with the small screws (M4×1-9/16, 2 pcs.) supplied with the unit. (7) Tighten the machine screws after tting sections (A) and (B) into the openings, in the gap between the signal receiving unit and ceiling surface as in Fig. 1-105. Do not apply strong force when tightening the screws. Excessive force might warp or damage the cover. When nished, the signal receiving unit should still be able to move slightly when pressed as shown in Fig. 1-105. (8) Reinstall the cover plate. Run the remote con cable through a notch in the upper case.Clamp (Supplied) About 3/32-1/8 ConnectorRemote control cord (Option) Remote control cord (Option) ClampSignal receiving unit Wood screws (2) 123 4R D A6 5 L L AB U S : U C R N I A M : U C R L A M R O N. K H C B C PN U R T S E T B A Fig. 1-99 Fig. 1-100 Fig. 1-101 Fig. 1-102 Fig. 1-103 Fig. 1-104 Fig. 1-105 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-108 1. Specifications 7-13. Electrical Wiring CAUTIONBe sure to do the wiring correctly (incorrect wiring will damage the equipment). Recommended wire diameter and allowable length for signal receiving unit wiring and its branch wiring: AWG #18, MAX 1,300 ft. 7-14. Test Run Switch (1) Remove the cover plate of the signal receiving unit. Set the “TEST RUN” switch of the dip switches to the ON position. (2) Press the ON/OFF operation button on the wireless remote controller. Wire joint (2 pcs. white, supplied) 1 WHT BLK 21 2Terminal board for indoor unit remote control wiring Signal receiving unit wiring (field supply)ConnectionWire from signal receiving unitSignal receiving unit Wire joint CE-1 (supplied) Signal receiving unit wiring Signal receiving unit wiring CAUTIONTo avoid placing an excessive load on the equipment, use this function only when conducting the test run. (3) Make a test run using the air conditioner in COOL or HEAT mode. (4) During the test run, the “OPER.,” “TIMER,” and “STDBY” LED all blink. To protect the air conditioner from overloading, the outdoor unit will not start running for approximately 3 minutes after power is applied or the air conditioner is turned off and then back on. When the DIP switch is set to “TEST – ON,” temperature control from the wireless remote controller is disabled. Do not use this setting at any time other than for the test run. Doing so will place an excessive load on the system. (5) After the test run, press the ON/OFF operation button on the wireless remote controller. Then, set the TEST RUN switch back to the OFF position to cancel the test run mode. (This receiver includes a 60-minute automatic OFF timer function in order to prevent continuous test run.)Fig. 1-106 123 4ADR56 ALLRCU : SUB RCU : MAIN NORMALPCB CHK.TEST RUN ALL RCU : SUB PCB CHK. TEST RUN (1) Strip the insulation to approximately 9/16 from the ends of the wires that will be connected. (2) Twist together the 2 wires and create a crimp connection at the wire joint. (3) If a special crimping tool is not used, or if the connection is soldered, insulate the wires using insulation tape. 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-109 1. Specifications 7-15. Misoperation Alarm Indicators A blinking lamp for other than the signal receiving unit lter shows that a problem has occurred in the unit, so make an inspection. (Refer to servicing information in the service manual, etc.) Also, if wired remote controller and dedicated service check lines (CV6380230938: service use) are available, then detailed error information can be obtained by connecting to the service connector as shown in the drawing. For information on how to connect to the signal receiving unit, refer to the instruction manual that came with the dedicated service check lines. Table 1-10 Fig. 1-107 Fig. 1-108 Lamp OPERATIONTIMER STANDBYu g i r BaC tel b u o r T f o e s h lamp lamp lamp No power supply or mis-wiring of signal receiving unit. S.C.* errors between the indoor unit’s controller (PCB) and signal receiving unit. S.C. errors between indoor and outdoor units. Alternately Indoor unit protector is activated. Alternately Outdoor unit protector is activated. Compressor protector is activated. Concurrent Mis-setting of indoor unit. Concurrent Mis-setting of outdoor unit. * S.C.: Serial communications ALLRCU : SUB RCU : MAIN NORMALPCB CHK.TEST RUN Service connector 1. Operation Display 2. Start/Stop button 3. Fan speed button 4. Swing/Wind Direction button 5. Timer setting button 6. Reset button 7. Cover8. Transmitter 9. Remote control sensor 10. Temperature setting buttons 12. Mode Select button 11. Filter button 13. Ventilation button 14. Address button 15. Sensor button 16. Clock button 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-110 1. Specifications 7-16. Basic Wiring Diagram CAUTIONBe sure to do the wiring correctly (incorrect wiring will damage the equipment). Wiring procedure Carry out the wiring according to the above wiring diagram. Address setting is automatically executed after turning on the system. An indoor unit address is assigned to each indoor unit. Operation takes place successively at intervals of 1 second, by using combinations of the address setting of each unit. In case of using shielded wires for inter-unit control wiring, ground the shield on one side. (Fig. 1-109) Otherwise misoperation because of electrical noise may occur. Shielded wire Ground Fig. 1-109 U1 U2 U1 U2 1 2 : Ground (earth) Outdoor unit Indoor unit No. 1 1 2 Remote Controller Inter-unit control wiringWire joint 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-111 1. Specifications 7-17. Wiring System Diagram for Group Control This diagram shows when several units (maximum of 8) are controlled by a signal receiving unit (main unit). In this case, a signal receiving unit can be connected at any indoor unit. Group control using 2 signal receiving units It does not matter which of the 2 signal receiving units you set as the main controller.Wiring procedure Wire according to the diagram at left: Address setting is executed automatically when the outdoor unit is turned on. Each successive unit will respond at one-second intervals following the order of the group address when the remote controller is operated. When using multiple signal receiving units (up to 2 can be used), one is the main signal receiving unit and the other is the sub-signal receiving unit. To set up a sub-signal receiving unit, change its remote control address connector (RCU. ADR) located on its PCB from main to sub position (main: when shipped from factory). (sub) 12 Wire jointRemote Controller (main) : Ground (earth) Connection wiring for group control 12 U1 U2 U1 U2U1 U2 U1 U2U1 U2 U1 U2U1 U2 U1 U2 1 2 Outdoor unit Indoor unit No. 1 1 2 Outdoor unit Indoor unit No. 2 1 2 Outdoor unit Indoor unit No. 3 1 2 Outdoor unit Indoor unit No. 8 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-112 1. Specifications 7-18. Wiring System Diagram for Multiple Remote Controllers To operate 1 indoor unit with 2 signal receiving units set at different locations. CAUTIONCarry out the wiring correctly (incorrect wiring will damage the equipment). When installing multiple remote controllers This multiple system is used for operating the unit(s) at different positions. (A maximum of 2 signal receiving units can be installed.) Setting method To execute this control, make the setting according to the following procedure. (1) Of the two installed signal receiving units, make one the main signal receiving unit (factory-shipped state). (2) On the other signal receiving unit, change the address connector on the PCB from main to sub position. In this state, it functions as a sub-signal receiving unit. Basic wiring diagram Connection wiring Signal receiving unit 1 2 Indoor unit Earth(sub) (main) 1 2 (Option) 1 2 Remote control cable terminal board 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-113 1. Specifications 7-19. Test Run Procedure Wall mounted Type (K1 Type) 7-20. Check Items Before the Test Run (1) Turn ON the remote power switch at least 12 hours before the test run in order to charge the crankcase heater. (2) Fully open the service valves on the gas-tube and liquid-tube sides. (3) Set the sliding switches on the inside of the wireless remote controller cover to the correct settings for that model. After changing the settings, press the RESET hole. Check the “Check Items Before the Test Run.” Set the indoor unit controller to “TEST.” Return the indoor unit controller to “NORM.” (Item 7-21-3)NO Is operation possible? Verify the combination (wiring) of indoor and outdoor units. Check using the Diagnosis function table. (Refer to 7-24) YESNote: Check the indoor-side drainage.(Item 7-20) (Item 7-21-3) Wireless remote controller transmitter Verify that sliding switch 1 is in the “S” position. SKN Set sliding switch 2 to the correct setting for these models. A: Heat pump model (H: Heat pump, no auto heating/cooling) C: Cooling-only modelAHC AHCRESET hole Sliding switchSENSOR button 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-114 1. Specifications 7-21. Preparing for the Test Run 7-21-1. Changing the room temperature sensor Room temperature sensors are installed inside the indoor unit and the wireless remote controller. Either room temperature sensor can be used. When “Unit Sensor” is indicated on the wireless remote controller’s LCD, the indoor unit sensor is operating as the room temperature sensor. To change to the remote control sensor, open the remote control cover and press the SENSOR button once. The “Unit Sensor” display disappears, and the remote control sensor becomes the room temperature sensor. CAUTION If the temperature data from the remote controller is not communicated to the indoor unit for a period of 10 minutes when the remote control sensor is selected, the unit automatically switches back to the indoor unit sensor. Install the remote controller in a location where the signal can reliably be received by the indoor unit. 7-21-2. Using the remote controller Face the remote controller toward the receiver (indoor unit). The maximum distance where the remote controller signal can be received is approximately 26 ft., however this distance is only a guide. The actual distance may vary somewhat depending on battery capacity and other conditions. Make sure there are no obstructions which can block the signal between the remote controller and the receiver. When the remote controller signal is received correctly, the indoor unit beeps. (It beeps twice only when operation is started.) Do not drop, throw, or wash the remote controller. Do not place the remote controller in a location exposed to direct sunlight, or near a stove or similar appliance. 7-21-3. Test run Using the controller (1) Slide the main unit controller switch from “ON” to “TEST”. (The outdoor unit will not operate for approximately 3 minutes after the power is turned ON, or after operation is stopped.) (2) All indicator lamps on the display blink while test run is in progress. (3) Temperature control is not possible during the test run. (4) If normal operation is not possible, the lamps on the display will indicate the problem. Refer to “7-24. Diagnosis Table”. (5) After the test run is completed, move the controller switch from “TEST” to “ON” and verify that the indicator lamps stop blinking. (A 60-minute automatic OFF timer function is included in order to prevent continuous test run.) Receiver Wireless Remote Controller CAUTION Controller Indicator For S-26PK1U6 OFF ON TEST Do not use this setting at any time other than for the test run. Doing so will place an excessive load on the system. Test run is not possible if the power was turned ON when the controller switch was in the “TEST” position. Leave the power ON and move the switch to “OFF,” then move the switch back to “TEST.” 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC