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Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
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1-95 1. Specifications Fig. 1-73 shows an example of installation. 6-24. Installing the Drain Piping (1) Prepare standard hard PVC pipe for the drain and use the supplied hose band to prevent water leaks. The PVC pipe must be purchased separately. When doing this, leave a gap between the drain socket of the unit and the PVC pipe to allow the drainage to be checked. The transparent drain pipe allows you to check drainage. (Fig. 1-74) (2) After connecting the drain piping securely, wrap the supplied packing and drain pipe insulator around the pipe, then secure it with the supplied clamps. (Fig. 1-75) NOTE Make sure the drain pipe has a downward gradient (1/100 or more) and that there are no water traps. CAUTIONTighten the hose clamps so their locking nuts face upward. (Fig. 1-74) Air outlet duct Air-outlet grille Ceiling material Indoor unitBolt anchor Suspension bolt Air-intake duct Air-intake grille Drain hose (supplied) Packing (supplied)Transparent part for checking drainageHose band (supplied)Drain hose adapter (supplied)Hard PVC pipe (not supplied) Adhere with PVC adhesive. Fig. 1-74 Drain insulator (supplied) Clamps (supplied) Fig. 1-75 Fig. 1-73 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-96 1. Specifications CAUTION Do not install an air bleeder tube as this may cause water to spray from the drain pipe outlet. (Fig. 1-76) If it is necessary to increase the height of the drain pipe, the section directly after the connection port can be raised a maximum of 19-11/16. Do not raise it any higher than 19-11/16, as this could result in water leaks. (Fig. 1-77) Do not install the pipe with an upward gradient from the connection port. This will cause the drain water to flow backward and leak when the unit is not operating. (Fig. 1-78) Do not apply force to the piping on the unit side when connecting the drain pipe. The pipe should not be allowed to hang unsupported from its connection to the unit. Fasten the pipe to a wall, frame, or other support as close to the unit as possible. (Fig. 1-79) Refer to “ SUPPLEMENT ON DRAIN PIPING”. 6-25. Checking the Drainage After wiring and drain piping are completed, use the following procedure to check that the water will drain smoothly. For this, prepare a bucket and wiping cloth to catch and wipe up spilled water. (1) Connect power to the power terminal board (L1, L2 terminal) inside the electrical component box. (2) Remove the tube cover and through the opening, slowly pour about 0.3 gal. of water into the drain pan to check drainage. (3) Short the check pin (CN5 white) on the indoor control board and operate the drain pump. Check the water CAUTIONBe careful since the fan will start when you short the pin on the indoor control board. (4) When the check of drainage is complete, open the check pin (CN5 white) and remount the insulator and drain cap onto the drain inspection port. CAUTIONTo mount the tube cover, use 5/16 (4 × 8 mm) tapping screws. Do not use long screws as they may puncture the drain pan and Air bleeder Not good Fig. 1-76 Good 11-13/16 or less 19-11/16 or less Fig. 1-77 No goodUpward gradient Fig. 1-78 Good Support pieces Fig. 1-79 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-97 1. Specifications 6-26. Increasing the Fan Speed If external static pressure is too great (due to long extension of ducts, for example), the air flow volume may drop too low at each air outlet. This problem may be solved by increasing the fan speed using the following procedure: (1) Remove 4 screws on the electrical component box and remove the cover plate. (2) Disconnect the fan motor sockets in the box. (3) Take out the booster cable (sockets at both ends) clamped in the box. (4) Securely connect the booster cable sockets between the disconnected fan motor sockets in step 2 as shown in the Fig. 1-80. (5) Place the cable neatly in the box and reinstall the cover plate. How to read the diagram The vertical axis is the external static pressure (Pa) while the horizontal axis represents the air flow (CFM). The characteristic curves for “HT”, “H”, “M” and “L” fan speed control are shown. The nameplate values are shown based on the “H” air flow. For the 26 type, the air flow is 636 CFM, while the external static pressure is 49 Pa at “H” position. If external static pressure is too great (due to long extension of duct, for example), the air flow volume may drop too low at each air outlet. This problem may be solved by increasing the fan speed as explained above. Refer to “ SUPPLEMENT ON DRAIN PIPING”. Indoor Fan Performance 26 Type 36 Type HT : Using the booster cable H : At shipment 900 Air Flow (CFM) e r u s s e r P c i t a t S l a n r e t x E 0 50 0 0.1 0.2 0.3 0.4 0.5 150 700 500 300 e n i l t i m i L L 100 MH ) a P ( ) q A n i ( e n i l t i m i L HT Air Flow (CFM) e r u s s e r P c i t a t S l a n r e t x E 0 50 0 0.1 0.2 0.3 0.4 0.5 0.6 0.8 150 200 500 1000 e n i l t i m i L LMHHT 100 ) q A n i () a P ( e n i l t i m i L NOTE Fig. 1-81 Booster cable Booster cable Electrical component box (At shipment) (Booster cable installed) Fan motor socket Fan motor Fig. 1-80 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-98 1. Specifications 6-27. When Installing the Indoor Unit Confirm that the indoor unit should be installed in a horizontal position. Use the level gauge or vinyl tube and check every four corner of the unit is in horizontal. If the air outlet duct flange is positioned with downward gradient, there is in danger of water splash or drainage. Also, dust may sometimes be contaminated inside the drain pan caused by the residual drain water. Install the air outlet duct flange side in horizontal or upward and within the range of 3/8 in the upward direction. Never install it with a downward gradient against horizontal. Fig. 1-82 6-28. Required Minimum Space for Installation and Service If the ceiling tiles cannot be removed, provide the opening holes on the lower side of the indoor unit for removing the unit in order to maintain and clean the drain pan and heat exchanger or provide a minimum of 1.0 ft. or more space. Fig. 1-83 (Prohibited) (Prohibited) Air outlet duct flangeLevel gauge Make sure to confirm that the unit is in horizontal at the position of the ceiling-mount hanger by using a level gauge or vinyl tubing. (Prohibited) (Prohibited) Air outlet duct flangeLevel gauge Make sure to confirm that the unit is in horizontal at the position of the ceiling-mount hanger by using a level gauge or vinyl tubing. Min. 1.0 ft. or more spaceMin. 1.0 ft. or more space 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-99 1. Specifications SUPPLEMENT ON DRAIN PIPING Checkpoint after installation After installation of indoor and outdoor units, panels and electrical wiring, check the following items. k r a m e R k c e h C m o t p m y S t n i o p k c e h C 1Make sure whether indoor and outdoor units are correctly installed.Fall, vibration, noise 2 Make sure whether gas leakage is tested. No cooling, no heating 3Make sure whether insulation is completed. (Refrigerant piping and drain piping)Water leakage 4 Make sure whether drain water is running smoothly. Water leakage 5Make sure whether the power voltage matches the nameplate.Inoperative, burnout 6Make sure whether there is miswiring or incorrect connection.Inoperative, burnout 7Make sure whether the ground construction is completed.Ground leakage 8Make sure whether the wire gauge is followed by the recommended specifications.Inoperative, burnout 9Make sure whether the air intake and air outlet of the indoor and outdoor units are sealed by obstacles.No cooling, no heating 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-100 1. Specifications 7. HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER IMPORTANT When using this air conditioner with the wireless remote controller it may sometimes be impossible to change the operation modes while other indoor unit is running. When this happens, a double beep tone sounds, the (operation lamp) lights up, and the (Timer lamp) and (Standby lamp) blink alternately. Operation is the same even during (AUTO mode) automatic cooling or heating. A beep tone sounds 5 times and no changes can be made when any of the ON/OFF, MODE, Temperature setting buttons were pressed while set under central control by the system controller. 7-1. Wireless Remote Controller Installation The remote controller can be operated from either a non- xed position or a wall-mounted position. To ensure that the air conditioner operates correctly, do not install the remote controller in the following places: In direct sunlight. Behind a curtain or other place where it is covered. More than 26 ft. away from the air conditioner. In the path of the air conditioner’s airstream. Where it may become extremely hot or cold. Where it may be subject to electrical or magnetic interference. (1) If Wall-mounted Fixed Position Install the remote controller at a convenient location on a nearby wall. However, before attaching the remote controller mounting cradle, check that the remote controller can operate from the desired wall position. (Fig. 1-84) How to Install Batteries See Fig. 1-85. (1) Press and slide the lid on the back of the remote controller in the direction of the arrow. (2) Install two AAA alkaline batteries. Make sure the batteries point in the direction marked in the battery compartment. (3) Press the reset hole, then replace the lid. If you press it, the current time, ON time, and OFF time are all reset to 0:00. Fig. 1-85 Fig. 1-84 Reset hole Cover 12 Fasten the remote control mount with screws.Fitting the remote control in the mount. Remote control mount Press Put in 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-101 1. Specifications 7-2. Room Temperature Sensor Setting The room temperature sensors are built into the indoor unit and the wireless remote controller. Either of these room temperature sensors can operate. The system is shipped from the factory set to the indoor unit sensor. To switch to the remote control sensor, press the sensor switching button located inside the remote control cover and check that A/C SENSOR on the LCD display panel goes out. NOTE If the sensor switch is set to the remote controller side, but no room temperature data is sent to the main unit for 10 minutes, the sensor is automatically switched to the indoor unit side. As much as possible, install the remote controller facing the unit. 7-3. Address Switches If you are installing more than 1 indoor unit (up to 6) in the same room, it is necessary for you to assign each unit its own address so they each can be operated by their remote controller. Up to 6 indoor units can be controlled separately through the address switches. The operating control has the reception address switch and the remote controller has the transmission address switch. This function is utilized by matching the transmission and reception address switches. 7-4. Setting the Model Code Flap display selector switch Make the slide switch settings in the battery compartment box of the remote controller depending on the type of indoor unit in which the wireless receiving unit is used. Operation mode switch In this Single Split System Air Conditioner set the switch to “A”. * The switch is factory set to “S” / “A”. * Always press the reset button after switching the setting. ADRADRADRADR 123 456123 456123 456 Remote control address display * Any address switch position available Address switch positionsSensor button Fig. 1-86 Fig. 1-87 Flap display selector switch Operation mode switch SKN AHC SKN K1 type ep y t 1 F s e p y t 1 T , 1 U SKNSKN AHCAHC Cooling only AHC Heat pump without Auto modeHeat pump with Auto mode 1 2 1 2 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-102 1. Specifications 4-Way Cassette Type (U1 Type) 7-5. Indicator Section Installation Remove the ceiling panel and indicator cover and install the indicator section. (1) Remove the ceiling panel. (2) Remove the corner cover behind the mark section. (3 screws) (3) Remove the mark section inside the ceiling panel. (2 screws) (4) Install the indicator section in the location where the mark section was attached. (2 screws) (5) Form the wire to match the panel ribs as shown in Fig. 1-89. (6) Install the corner cover. (Restrain the wire with the corner cover.) 7-6. Operating Controller Installation Install the operating controller at the indoor unit intake port section. (1) Fasten the operating controller to the indoor unit intake port section (electrical component box opposite side) with the 2 accessory screws (4×L13/32). (2) Connect the operating controller 2 wires (WHT, BLK) to the remote control wire (WHT) in the electrical component box. (For details on wiring, see the section “7-9. Electrical wiring” .) (3) Install the ceiling panel. (4) Connect the indicator section and the operating controller with the 6P connector (white). (5) Form the wires with vinyl clamps and fasten. (6) Connect the ceiling panel wiring connector (2P, 3P) to the body connector in the electrical component box. (7) For details on test operation, see “Test Run.” CAUTION Do not twist the operating controller wires together with the power supply wires. Doing so can result in malfunction. If electrical noise is induced in the unit power supply, take appropriate measures, for example installing a noise filter. Fig. 1-90 Fig. 1-89 Fig. 1-88 Ceiling panelAir intake grille Mark section (indicator section) Corner cover 3 screws 2 screws Indicator sectionWiring Pass the wiring through under the shaft. Electrical component box Operating controller Screws 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-103 1. Specifications Ceiling Type (T1 Type) 7-7. Indicator Section Installation Remove the side panel to install the indicator section. (Fig. 1-91) (1) Remove the side panel. Open the air intake grille, remove the screw at one place and then remove the side panel by sliding it toward the front (arrow direction). (2) Remove cover A and cover B. Insert a athead screwdriver into the grooves of cover A to remove cover A and cover B. (When removing the cover, take care not to scratch the panel.) (3) Remove cover B from cover A. (4) Install the indicator section at cover A. (5) After passing through the lead wires, install cover A and the indicator section at the panel hole. (The protrusion part of cover A is xed with the panel hole.) (6) Bundle the lead wires along with the wiring of the louver motor. (7) Install the side panel. 7-8. Operating Controller Installation Install the operating controller on the top face of the air intake section (space between the fan motor and the electrical component box). (Fig. 1-92) (1) Fasten the operating controller to the ceiling panel of the air intake section with the 2 supplied screws (4×L13/32). (2) Draw the lead wires into the electrical component box and connect the operating controller 2 wires (WHT, BLK) to the remote control wires in the electrical component box. (3) Connect the indicator section and the operating controller using the 6P connector in the electrical component box. CAUTION Do not twist the operating controller wires together with the power supply wires. Doing so can result in malfunction. If electrical noise is induced in the unit power supply, take appropriate measures, for example installing a noise filter. Fig. 1-91 Fig. 1-92 Cover A Cover A Panel Indicator section Side panel Indicator section Cover B (Not used when the indicator section is installed.) Air intake grille Grooves Grooves Operating controller Electrical component box 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-104 1. Specifications 7-9. Electrical Wiring 7-10-1. How to use the test run setting (U1, T1 Types) (1) Set DIP switch [DS] No. 1 on the wireless receiver unit PCB from OFF to the ON position. (2) Press the ON/OFF operation button on the wireless remote controller. (3) Make a test run using the air conditioner in COOL or HEAT mode. (4) During the test run, each of the 3 indicator lamps on the indoor unit ash. (5) During the test run, the air conditioner runs continuously and the thermostat does not control the system. (6) After the test run, be sure to reset DIP switch No. 1 back to the OFF position and check that no indicator lamps are blinking. (This receiver includes a 60-minute automatic OFF timer function in order to prevent continuous test run.) Fig. 1-93 WHT BLK 1 2W1 (4.3 ft.) WL Indoor PCB Operating controllerSignal receiving unit Indicator section W2 (0.7 ft.)W3 (4.3 ft.) CN1CN2 Relay connectorCN1 BLU YEL PNK RED GRY BLKBLU YEL PNK RED GRY BLK NOTE In case of 4-way Cassette type, test run operation is not possible without the ceiling panel installation. To protect the air conditioner from overloading, the outdoor unit will not start running for 3 minutes after power is applied or the air conditioner is turned off and then back on. When the air conditioner fails to start the test run, 1 or more of the 3 alarm indicator lamps on the indoor unit will flash (See next section). When the DIP switch is set to “TEST – ON,” temperature control from the wireless remote controller is disabled. Do not use this setting at any time other than for the test run. Doing so will place an excessive load on the system. To avoid placing an excessive load on the equipment, use this function only when conducting the test run. Fig. 1-94 1 1 ADR1.TEST RUN 2.PCB CHK. 3.RCU: MAIN RCU: SUB 4.NORMAL ALL DIP switch No. 1Address switchON/OFF operation button All OFF( ) for initial settings. 234 23 456 Flap button Connection method (1) Connect W1 to the indoor PCB WL connector. (2) Connect W3 from the indicator section with W2 from the operating controller using the relay connector. 7-10. Test Run Switch The test run switch is located in the operating control unit. See the Installation Instractions attached to the outdoor unit. 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC