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Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual

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    							1-85
    1. Specifications
    6-12. Installing the Rear Panel on the Wall
    Be sure to confirm that the wall is strong enough to suspend 
    the unit.
    See either Item a) or b) below depending on the wall type.
    a)  If Wooden Wall
    (1)  Attach the rear panel to the wall with the 10 screws pro-
    vided. (Fig. 1-36)
    If you are not able to line up the holes in the rear panel 
    with the beam locations marked on the wall, use toggle 
    bolts to go through the holes on the panel or drill 3/16
    dia. holes in the panel over the stud locations and then 
    mount the rear panel.
    (2)  Double-check with a ruler or level gauge that the panel is 
    level. This is important to install the unit properly.
    (Fig. 1-37)
    (3)  Make sure the panel is flush against the wall. Any space 
    between the wall and unit will cause noise and vibration.
    b) If Block, Brick, Concrete or Similar Type Wall
    Make 3/16 dia. holes in the wall. Insert rawl plugs for appropri-
    ate mounting screws. (Fig. 1-38)
    3/16dia. hole 1-3/16
     or more
    Rawl plug
    (Field supply)
    Fig. 1-38
    Fig. 1-37 Fig. 1-36
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    							1-86
    1. Specifications
    6-13. Removing the Grille to Install the Indoor Unit
    Basically, these models can be installed and wired 
    without removing the grille. If access to any internal 
    part is needed, follow the steps given below:
    How to remove the grille
    (1)  Set the 2 flaps in the horizontal position.
    (2)  Unscrew the 3 screws. (Fig. 1-39a)
    (3)  Remove the grille.
    (a)  Hold both corners of the air-intake grille, then 
    pull out and up to open. (Fig. 1-39b)
    (b)  Use a flathead screwdriver to push up the 3 
    tabs to remove the grille. (Fig. 1-39b)
    (c)  Pull the lower part of the grille toward you to 
    remove. (Fig. 1-39a)
    How to replace the grille
    (1)  Close the flaps.
    (2)  Reinstall the grille into the lower part while align-
    ing its tabs on the upper part. (Fig. 1-40a) Insert 
    the tabs in the slots and push the lower part of the 
    grille back into position.
    (3)  Press at each of the 5 tabs to completely close the 
    grille. Make sure that the grille and frame are firmly 
    fitted together. (Fig. 1-40b)
    6-14. Preparing the Indoor Side Tubing
    Arrangement of tubing by directions
    (a) Right tubing
    The corner of the right frame needs to be cut by a 
    hacksaw or the like. (Fig. 1-41)
    (b)  Right-rear or left-rear tubing
    In this case, the corner of the frame needs not be 
    cut.
    To mount the indoor unit on the rear panel:
    (a)  Hang the 3 mounting slots of the unit on the upper 
    tabs of the rear panel. (Fig. 1-42)
    Air-intake grille
    Grille
    Fig. 1-39a
    Air-intake grille
    Fig. 1-39b
    Fig. 1-40a
    Fig. 1-40b
    Frame
    Right tubing
    outlet
    Fig. 1-41
    Ta bMounting slot
    Fig. 1-42
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    							1-87
    1. Specifications
    6-15. Wiring Instructions
    General Precautions on Wiring
    (1)  Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely 
    following the wiring diagram.
    (2)  Provide a power outlet to be used exclusively for each unit. A power supply disconnect and circuit breaker for 
    overcurrent protection should be provided in the exclusive line.
    (3)  To prevent possible hazards from insulation failure, the unit must be grounded.
    (4)  All wiring must be connected tightly.
    (5)  Do not allow wiring to touch refrigerant tubing, compressor, or any moving parts of the fan.
    Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will 
    accept no responsibility for any damage or misoperation that occurs as a result of such 
    unauthorized changes.
    6-16. Wiring Instructions for Inter-Unit Connections
    (1)  Insert the inter-unit wiring (according to local 
    electrical codes) into the through-the-wall PVC 
    pipe. Run the wiring toward the indoor side allowing 
    approx. 10 inches to extend from the wall face. 
    (Fig. 1-43)
    (2)  Route the inter-unit wiring from the back of the 
    indoor unit and pull it toward the front for 
    connection. (Figs. 1-44a and 1-44b)
    (3)  Connect the inter-unit wiring to the corresponding 
    terminals on the terminal plate (Figs. 1-44a and 
    1-44b) while referring to the wiring diagram.
    (4)  Be sure to secure the wiring with the provided 
    clamp.
    How to remove the cover plate
    To access the terminal plate inside the indoor unit, 
    follow these steps.
    (1)  Using a Phillips head screwdriver, remove the 
    screw on the cover plate. (Figs. 1-44a and 1-44b)
    (2)  Remove the cover plate.Rear
    panel
    WiringWall
    10 in.
    Plastic
    cover
    Fig. 1-43
    Terminal
    plate
    Cover plate
    Fig. 1-44a
    Clamping
    strap
    Remote control wiring 
    and Inter-unit control 
    wiring (field supplied)Earth screw
    Conduit
    (field supplied)
    Connection for Solenoid 
    Vale Kit  (for 3WAY)
    Power wiring 
    (field supplied)
    Fig. 1-44b
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    							1-88
    1. Specifications
    6-17. Shaping the Tubing
    (1)  Shape the refrigerant tubing so that it can easily go 
    into the hole. (Fig. 1-45)
    (2)  Push the wiring, refrigerant tubing and drain hose 
    through the hole in the wall. Adjust the indoor unit 
    so it is securely seated on the wall fixture.
    (3)  Carefully bend the tubing (if necessary) to run along 
    the wall in the direction of the outdoor unit and then 
    insulate to the end of the fittings. The drain hose 
    should come straight down the wall to a point where 
    water runoff will not stain the wall.
    (4)  Connect the refrigerant tubing to the outdoor 
    unit.(After performing a leak test on the connection, 
    insulate it with insulating tape. (Fig. 1-46)) 
    (5)  Assemble the refrigerant tubing, drain hose and 
    inter-unit wiring as shown in Fig. 1-47.
    6-18. Installing the Drain Hose
    (1)  The drain hose should be slanted downward on the 
    outdoor side. (Fig. 1-48)
    (2)  Never form a trap in the course of the hose.
    (3)  If the drain hose will run in the room, insulate* the 
    hose so that chilled condensation will not damage 
    furniture or floors. (Fig. 1-49)
      *  Foamed polyethylene or its equivalent is 
    recommended.Cover
    Refrigerant
    tubing
    Inter-unit
    wiring
    Drain hose
    Fig. 1-45
    Insulating
    tape
    Fig. 1-46
    Refrigerant tubing
    Inter-unit wiring
    Drain hose
    Fig. 1-47
    WARNING
    Do not supply power to the unit 
    or operate it until all tubing and 
    wiring to the outdoor unit are 
    completed.
    Drain
    hose Slant
    Indoor
    unit
    Fig. 1-48
    Condensation
    Insulation material
    (field supply)
    must be used.
    Fig. 1-49
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    							1-89
    1. Specifications
    Ceiling Type  (T1 Type)
    6-19. Suspending the Indoor Unit
    (1)  Place the full-scale diagram (supplied) on the 
    ceiling at the spot where you want to install the 
    indoor unit. Use a pencil to mark the drill holes.
    (Fig. 1-50).
    NOTE
    Since the diagram is made of paper, it may shrink or 
    stretch slightly because of high temperature or 
    humidity. For this reason, before drilling the holes 
    maintain the correct dimensions between the markings.
    (2)  Drill holes at the 4 points indicated on the full-scale 
    diagram.
    (3)  Depending on the ceiling type:
    (a)  Insert suspension bolts as shown in Fig. 1-51.
     or
    (b)  Use existing ceiling supports or construct a 
    suitable support as shown in Fig. 1-52.
    WARNING
    It is important that you use 
    extreme care in supporting the 
    indoor unit from the ceiling. 
    Ensure that the ceiling is 
    sufficiently strong enough to 
    support the weight of the unit. 
    Before hanging the ceiling 
    unit, test the strength of each 
    attached suspension bolt.
    (4)  Screw in the suspension bolts, allowing them to 
    protrude from the ceiling as shown in Fig. 1-52. 
    The distance of each exposed bolt must be of 
    equal length within 2 inches. (Fig. 1-53)
    Rear
    Full-scale diagram
    Frontface
    Fig. 1-50
    Hole-in-anchor
    Hole-in-plug
    Concrete Insert
    Suspension bolt (M10 or 3/8)
    (field supply)
    Fig. 1-51
    Ceiling tiles
    Ceiling support
    A
    A
    Fig. 1-52
    unit
    Ceiling
    surface
    Fixture. n i 2 n
    i h t i W
    Fig. 1-53
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    							1-90
    1. Specifications
    (5)  Before suspending the indoor unit, remove the 2 
    screws on the latch of the air-intake grilles, open 
    the grilles, and remove them by pushing the claws 
    of the hinges as shown in Fig. 1-54. Then remove 
    both side panels sliding them along the unit toward 
    the front after removing the two screws which fix 
    them. (Fig. 1-55)
    (6)  Preparation for suspending the indoor unit. The 
    suspension method varies depending on whether 
    the unit is next to the ceiling or not. 
    (Figs. 1-56 and 1-57)
    e d i l S
    Hinge
    Air-intake grille
    Pull out the
    air-Intake grille
    pushing claws
    of the hinges
    Screw
    Latch
    Fig. 1-54
    Slide toward
    front side
    Side panel
    Fig. 1-55
    unitSuspension bolt
    (field supply)
    Ceiling surface
    Washer (supplied)
    Double nut
    (field supply) Fixture
    Fig. 1-56
    unitSuspension bolt
    (field supply)
    Washer (supplied)
    Washer (field supply)
    Double nut
    (field supply)
    Fig. 1-57
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    							1-91
    1. Specifications
    Ceiling
    surface
    .
    x o r p
    p A
    h
    c n
    i 1
    Suspension bolt
    Washer
    (supplied)Nut
    (field supply)
    Fig. 1-58
    Fig. 1-59
    Fig. 1-60
    (7)  Suspend the indoor unit as follows.
    (a)  Mount a washer and two hexagonal nuts on 
    each suspension bolt as shown in Fig. 1-58.
    (b)  Lift the indoor unit with a lifting machine to the 
    ceiling surface, and place it on the washers 
    through the notches, to fix it in place.
    (Fig. 1-59)
    (c)  Tighten the two hexagonal nuts on each 
    suspension bolt to suspend the indoor unit as 
    shown in Fig. 1-60.
    NOTE
    A ceiling surface is not always level. Please confirm 
    that the indoor unit is evenly suspended. For the instal-
    lation to be correct, leave a clearance of about 3/8 
    between the ceiling panel and the ceiling surface and 
    fill the gap with an appropriate insulation or filler 
    material.
    (8)  If the tubing and wiring are to go towards the rear 
    of the unit, make holes in the wall. (Fig. 1-61)
    (9)  Measure the thickness of the wall from the inside 
    to the outside and cut PVC pipe at a slight angle to 
    fit. Insert the PVC pipe in the wall. (Fig. 1-62)
    Indoor
    sideOutdoor
    side
    Fig. 1-61
    Cut at slight angle PVC pipe (field supply)
    INSIDE
    Wall
    Slight
    angle PVC pipe OUTSIDE
    Fig. 1-62
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    							1-92
    1. Specifications
    6-20. Duct for Fresh Air
    There is a duct connection port (knock-out hole) at the 
    right-rear on the panel top of the indoor unit for drawing 
    in fresh air. If it is necessary to draw in fresh air, remove 
    the cover by knocking it out and connect the duct to the 
    indoor unit through the connection port. (Fig. 1-63)
    If connection at the right-rear on the panel top is not 
    appropriate, another duct connection port can be made 
    by cutting an opening on the left side of the rear panel of 
    the indoor unit as shown in Fig. 1-64.
    6-21. Installing the Drain Piping
      Prepare a standard PVC pipe for the drain and 
    connect it to the indoor unit drain pipe with the 
    supplied hose clamps to prevent water leaks.
      Connect the drain piping so that it slopes downward 
    from the unit to the outside. (Fig. 1-65)
      Never allow traps to occur in the course of the piping.
      Insulate any piping inside the room to prevent 
    dripping.
      Use the supplied drain pipe to connect the drain pipe 
    with the drain outlet of the indoor unit.
      After connecting the drain pipe securely, wrap the 
    supplied drain pipe insulator around the pipe, seal 
    the gap at the drain socket with the supplied black 
    insulation tape, then secure it with clamps. 
    (Fig. 1-66)
      After the drain piping, pour water into the drain pan to 
    check that the water drains smoothly.
    CAUTION
    Check local electrical codes 
    and regulations before 
    obtaining wire. Also, check any 
    specified instruction or 
    limitations.
    Duct connection port
    (Knock-out hole)
    Panel Top
    Fig. 1-63
    Cut this portion 
    A
    B 4-11/32
    3-15/16
    Rear side  Right side 
    A   2 3 / 3 - 7    6 1 / 5 1 - 3
       2 3 / 1 3 - 1    8 / 3 - 1
    S-36PT1U6, S-42PT1U6 S-26PT1U6
    B
    Fig. 1-64
    GoodMin. 1/100
    Not good
    Fig. 1-65
    Drain hose
    (supplied) Packing
    Side
    softened
    (supplied)Drain hose
    adapter
    (supplied) Drain pipe
    Indoor
    unitclamp
    (supplied)Hard PVC pipe
    (not supplied)
    Adhere with 
    PVC adhesive.
    Fig. 1-66
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    1. Specifications
    Low Silhouette Ducted Type (F1 Type)
    6-22. Required Minimum Space for Installation and 
    Service
      This air conditioner is usually installed above the 
    ceiling so that the indoor unit and ducts are not 
    visible. Only the air intake and air outlet ports are 
    visible from below.
      The minimum space for installation and service is 
    shown in Fig. 1-67 and Table 1-7.
      It is recommended that space be provided (17-23/32
    ×17-23/32) for checking and servicing the 
    electrical system.
      Fig. 1-68 and Table 1-8 show the detailed 
    dimensions of the indoor unit.
    Table 1-7
    Unit: inch (mm)
    6 3   6 2   e p y T  
     A (Length) 42-17/32 (1,080)  61-13/32 (1,560)
    Number of duct flanges4   3  
    A B C D E F G H I J K
     35-7/16          9-21/32   S-26PF1U637-7/8
     (7-3/32×5) 39-3/8 42-17/32 11-13/32 2-23/32 38-19/32 39-31/32 5-1/8
     (9-21/32×1) 9-27/32 12  16
     54-11/32          19-9/32   
    S-36PF1U656-25/32
     (9-1/16×6) 58-9/32 61-13/32  13-3/16  12-7/32 57-15/32 58-27/32 5-1/8
     (9-21/32×2) 9-7/16 16 18
    No. of
    holesDimension
    Table 1-8Unit: inch (mm)
    Refrigerant tubing joint (liquid tube) 
    Refrigerant tubing joint (gas tube) 
    Upper drain port (O.D. 1-1/4 in.) 
    Bottom drain port (O.D. 1-1/32 in.) 
    Suspension lug 
    Power supply outlet (2-ø1-3/16 hole) 
    Fresh air intake port (ø5-29/32 hole) 
    Flange for the flexible air outlet duct (ø7-7/8 hole)
    Tube cover
    Electrical component box 
    Flange for the air intake duct 
    (Option or field supply) 
    9
    10
    9
    10
    11
    11
    (Suspension bolt pitch) 
    )
    h c t
    i p t
    l o b n
    o i
    s n e p s u S
    (
    M-ø1/8
    (Hole) 4-ø15/32
    (Hole) (Hole)
    A (O.D.)  L-ø1/4
    I 13/3213/32
    2 3
    / 3 12 3 / 5 - 2 8 / 7
    - 7
    2 3 / 5
    - 2
    2 3 / 3 1
    I J JK 
    B
    C
      ) 2 3 / 9 2 - 5 ( D
    1-9/16
    E E E F 2-15/16 
    2-9/1611-7/322-3/45-1/8
    31/32 8-9/32 12-7/32
    31/32
    6-7/8
    1-3/8 3-17/321-7/32 1-7/32H (Duct suspension bolt pitch) 
    G (Ceiling opening dimension) 
    2 3
    / 1 3
    6
    1 / 5
    1 -
    3 2 3
    / 9 -
    7
    2 3
    / 7 2 -
    2 2 2
    3 / 1 3
    2 3
    / 7 1
    - 4
    2
    3 /
    5
    1 -
    7 2 3 / 1 1 -
    3
    2
    3 /
    1 3
    6 1 /
    3 - 1 4
    / 3 - 26
    1 /
    5 - 6
    2
    3 / 1
    3 6
    1 / 3
    1 - 4 2
    2 3 /
    3 12 3 / 5 1
    - 3 6
    1 / 3
    1 -
    0 1) n o
    i s n
    e m i d
    g n
    i n e p o g n i
    l
    i e C (4 / 1 - 0 1
    ) . D . O (
    3/4 3/4
    Inspection access 
    (17-23/32
    ×
    17-23/32)
    (Field supply) 
    Inspection access panel 
    Ceiling
    Indoor UnitInspection
    access
    17-23/32
    ×
    17-23/32
    Air outlet duct flange min.
    9-27/32
    . n i m
    4 / 3
    - 5 1min. 25-19/32
    2 3 / 7 2 - 2 2
    A (Suspension bolt pitch)Electrical
    component box
    Refrigerant
    tubing
    Unit: inch
    . n i m
    2
    3 / 7 2 -
    9
    Fig. 1-67
    Fig. 1-68L
    M
    Unit: inch
    Type
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    							1-94
    1. Specifications
    6-23. Suspending the Indoor Unit
    Depending on the ceiling type:
     Insert suspension bolts as shown in Fig. 1-69
     or
     Use existing ceiling supports or construct a suitable 
      support as shown in Fig. 1-70.
    (1)  When placing the unit inside the ceiling, 
    determine the pitch of the suspension bolts 
    referring to the dimensional data on the previous 
    page. (Fig. 1-68)
    Tubing must be laid and connected inside the 
    ceiling when suspending the unit. If the ceiling is 
    already constructed, lay the tubing into position for 
    connection to the unit before placing the unit inside 
    the ceiling.
    (2)  Screw in the suspension bolts allowing them to 
    protrude from the ceiling as shown in Fig. 1-69. 
    (Cut the ceiling material, if necessary.)
    (3)  Thread the 2 hexagonal nuts and washers (field 
    supply) onto the 4 suspension bolts as shown in 
    Figs. 1-71 and 1-72. Use 2 sets of nuts and wash-
    ers (upper and lower), so that the unit will not fall 
    off the suspension lugs.
    WARNINGIt is important that you use 
    extreme care in supporting the 
    indoor unit inside the ceiling. 
    Ensure that the ceiling is strong 
    enough to support the weight 
    of the unit. Before hanging the 
    unit, test the strength of each 
    attached suspension bolt.
    Hole-in-anchor
    Hole-in-plug
    Concrete Insert
    Suspension bolt (M10 or 3/8)
    (field supply)
    Fig. 1-69
    Ceiling tiles
    Ceiling support
    Fig. 1-70
    Nuts and washers
    (2 sets)Suspension bolt
    Suspension lug
    Upper
    Lower
    Fig. 1-71
    Suspension bolt
    Hexagonal nut
    Fig. 1-72
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