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Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual
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1-85 1. Specifications 6-12. Installing the Rear Panel on the Wall Be sure to confirm that the wall is strong enough to suspend the unit. See either Item a) or b) below depending on the wall type. a) If Wooden Wall (1) Attach the rear panel to the wall with the 10 screws pro- vided. (Fig. 1-36) If you are not able to line up the holes in the rear panel with the beam locations marked on the wall, use toggle bolts to go through the holes on the panel or drill 3/16 dia. holes in the panel over the stud locations and then mount the rear panel. (2) Double-check with a ruler or level gauge that the panel is level. This is important to install the unit properly. (Fig. 1-37) (3) Make sure the panel is flush against the wall. Any space between the wall and unit will cause noise and vibration. b) If Block, Brick, Concrete or Similar Type Wall Make 3/16 dia. holes in the wall. Insert rawl plugs for appropri- ate mounting screws. (Fig. 1-38) 3/16dia. hole 1-3/16 or more Rawl plug (Field supply) Fig. 1-38 Fig. 1-37 Fig. 1-36 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-86 1. Specifications 6-13. Removing the Grille to Install the Indoor Unit Basically, these models can be installed and wired without removing the grille. If access to any internal part is needed, follow the steps given below: How to remove the grille (1) Set the 2 flaps in the horizontal position. (2) Unscrew the 3 screws. (Fig. 1-39a) (3) Remove the grille. (a) Hold both corners of the air-intake grille, then pull out and up to open. (Fig. 1-39b) (b) Use a flathead screwdriver to push up the 3 tabs to remove the grille. (Fig. 1-39b) (c) Pull the lower part of the grille toward you to remove. (Fig. 1-39a) How to replace the grille (1) Close the flaps. (2) Reinstall the grille into the lower part while align- ing its tabs on the upper part. (Fig. 1-40a) Insert the tabs in the slots and push the lower part of the grille back into position. (3) Press at each of the 5 tabs to completely close the grille. Make sure that the grille and frame are firmly fitted together. (Fig. 1-40b) 6-14. Preparing the Indoor Side Tubing Arrangement of tubing by directions (a) Right tubing The corner of the right frame needs to be cut by a hacksaw or the like. (Fig. 1-41) (b) Right-rear or left-rear tubing In this case, the corner of the frame needs not be cut. To mount the indoor unit on the rear panel: (a) Hang the 3 mounting slots of the unit on the upper tabs of the rear panel. (Fig. 1-42) Air-intake grille Grille Fig. 1-39a Air-intake grille Fig. 1-39b Fig. 1-40a Fig. 1-40b Frame Right tubing outlet Fig. 1-41 Ta bMounting slot Fig. 1-42 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-87 1. Specifications 6-15. Wiring Instructions General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. (2) Provide a power outlet to be used exclusively for each unit. A power supply disconnect and circuit breaker for overcurrent protection should be provided in the exclusive line. (3) To prevent possible hazards from insulation failure, the unit must be grounded. (4) All wiring must be connected tightly. (5) Do not allow wiring to touch refrigerant tubing, compressor, or any moving parts of the fan. Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes. 6-16. Wiring Instructions for Inter-Unit Connections (1) Insert the inter-unit wiring (according to local electrical codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 10 inches to extend from the wall face. (Fig. 1-43) (2) Route the inter-unit wiring from the back of the indoor unit and pull it toward the front for connection. (Figs. 1-44a and 1-44b) (3) Connect the inter-unit wiring to the corresponding terminals on the terminal plate (Figs. 1-44a and 1-44b) while referring to the wiring diagram. (4) Be sure to secure the wiring with the provided clamp. How to remove the cover plate To access the terminal plate inside the indoor unit, follow these steps. (1) Using a Phillips head screwdriver, remove the screw on the cover plate. (Figs. 1-44a and 1-44b) (2) Remove the cover plate.Rear panel WiringWall 10 in. Plastic cover Fig. 1-43 Terminal plate Cover plate Fig. 1-44a Clamping strap Remote control wiring and Inter-unit control wiring (field supplied)Earth screw Conduit (field supplied) Connection for Solenoid Vale Kit (for 3WAY) Power wiring (field supplied) Fig. 1-44b 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-88 1. Specifications 6-17. Shaping the Tubing (1) Shape the refrigerant tubing so that it can easily go into the hole. (Fig. 1-45) (2) Push the wiring, refrigerant tubing and drain hose through the hole in the wall. Adjust the indoor unit so it is securely seated on the wall fixture. (3) Carefully bend the tubing (if necessary) to run along the wall in the direction of the outdoor unit and then insulate to the end of the fittings. The drain hose should come straight down the wall to a point where water runoff will not stain the wall. (4) Connect the refrigerant tubing to the outdoor unit.(After performing a leak test on the connection, insulate it with insulating tape. (Fig. 1-46)) (5) Assemble the refrigerant tubing, drain hose and inter-unit wiring as shown in Fig. 1-47. 6-18. Installing the Drain Hose (1) The drain hose should be slanted downward on the outdoor side. (Fig. 1-48) (2) Never form a trap in the course of the hose. (3) If the drain hose will run in the room, insulate* the hose so that chilled condensation will not damage furniture or floors. (Fig. 1-49) * Foamed polyethylene or its equivalent is recommended.Cover Refrigerant tubing Inter-unit wiring Drain hose Fig. 1-45 Insulating tape Fig. 1-46 Refrigerant tubing Inter-unit wiring Drain hose Fig. 1-47 WARNING Do not supply power to the unit or operate it until all tubing and wiring to the outdoor unit are completed. Drain hose Slant Indoor unit Fig. 1-48 Condensation Insulation material (field supply) must be used. Fig. 1-49 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-89 1. Specifications Ceiling Type (T1 Type) 6-19. Suspending the Indoor Unit (1) Place the full-scale diagram (supplied) on the ceiling at the spot where you want to install the indoor unit. Use a pencil to mark the drill holes. (Fig. 1-50). NOTE Since the diagram is made of paper, it may shrink or stretch slightly because of high temperature or humidity. For this reason, before drilling the holes maintain the correct dimensions between the markings. (2) Drill holes at the 4 points indicated on the full-scale diagram. (3) Depending on the ceiling type: (a) Insert suspension bolts as shown in Fig. 1-51. or (b) Use existing ceiling supports or construct a suitable support as shown in Fig. 1-52. WARNING It is important that you use extreme care in supporting the indoor unit from the ceiling. Ensure that the ceiling is sufficiently strong enough to support the weight of the unit. Before hanging the ceiling unit, test the strength of each attached suspension bolt. (4) Screw in the suspension bolts, allowing them to protrude from the ceiling as shown in Fig. 1-52. The distance of each exposed bolt must be of equal length within 2 inches. (Fig. 1-53) Rear Full-scale diagram Frontface Fig. 1-50 Hole-in-anchor Hole-in-plug Concrete Insert Suspension bolt (M10 or 3/8) (field supply) Fig. 1-51 Ceiling tiles Ceiling support A A Fig. 1-52 unit Ceiling surface Fixture. n i 2 n i h t i W Fig. 1-53 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-90 1. Specifications (5) Before suspending the indoor unit, remove the 2 screws on the latch of the air-intake grilles, open the grilles, and remove them by pushing the claws of the hinges as shown in Fig. 1-54. Then remove both side panels sliding them along the unit toward the front after removing the two screws which fix them. (Fig. 1-55) (6) Preparation for suspending the indoor unit. The suspension method varies depending on whether the unit is next to the ceiling or not. (Figs. 1-56 and 1-57) e d i l S Hinge Air-intake grille Pull out the air-Intake grille pushing claws of the hinges Screw Latch Fig. 1-54 Slide toward front side Side panel Fig. 1-55 unitSuspension bolt (field supply) Ceiling surface Washer (supplied) Double nut (field supply) Fixture Fig. 1-56 unitSuspension bolt (field supply) Washer (supplied) Washer (field supply) Double nut (field supply) Fig. 1-57 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-91 1. Specifications Ceiling surface . x o r p p A h c n i 1 Suspension bolt Washer (supplied)Nut (field supply) Fig. 1-58 Fig. 1-59 Fig. 1-60 (7) Suspend the indoor unit as follows. (a) Mount a washer and two hexagonal nuts on each suspension bolt as shown in Fig. 1-58. (b) Lift the indoor unit with a lifting machine to the ceiling surface, and place it on the washers through the notches, to fix it in place. (Fig. 1-59) (c) Tighten the two hexagonal nuts on each suspension bolt to suspend the indoor unit as shown in Fig. 1-60. NOTE A ceiling surface is not always level. Please confirm that the indoor unit is evenly suspended. For the instal- lation to be correct, leave a clearance of about 3/8 between the ceiling panel and the ceiling surface and fill the gap with an appropriate insulation or filler material. (8) If the tubing and wiring are to go towards the rear of the unit, make holes in the wall. (Fig. 1-61) (9) Measure the thickness of the wall from the inside to the outside and cut PVC pipe at a slight angle to fit. Insert the PVC pipe in the wall. (Fig. 1-62) Indoor sideOutdoor side Fig. 1-61 Cut at slight angle PVC pipe (field supply) INSIDE Wall Slight angle PVC pipe OUTSIDE Fig. 1-62 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-92 1. Specifications 6-20. Duct for Fresh Air There is a duct connection port (knock-out hole) at the right-rear on the panel top of the indoor unit for drawing in fresh air. If it is necessary to draw in fresh air, remove the cover by knocking it out and connect the duct to the indoor unit through the connection port. (Fig. 1-63) If connection at the right-rear on the panel top is not appropriate, another duct connection port can be made by cutting an opening on the left side of the rear panel of the indoor unit as shown in Fig. 1-64. 6-21. Installing the Drain Piping Prepare a standard PVC pipe for the drain and connect it to the indoor unit drain pipe with the supplied hose clamps to prevent water leaks. Connect the drain piping so that it slopes downward from the unit to the outside. (Fig. 1-65) Never allow traps to occur in the course of the piping. Insulate any piping inside the room to prevent dripping. Use the supplied drain pipe to connect the drain pipe with the drain outlet of the indoor unit. After connecting the drain pipe securely, wrap the supplied drain pipe insulator around the pipe, seal the gap at the drain socket with the supplied black insulation tape, then secure it with clamps. (Fig. 1-66) After the drain piping, pour water into the drain pan to check that the water drains smoothly. CAUTION Check local electrical codes and regulations before obtaining wire. Also, check any specified instruction or limitations. Duct connection port (Knock-out hole) Panel Top Fig. 1-63 Cut this portion A B 4-11/32 3-15/16 Rear side Right side A 2 3 / 3 - 7 6 1 / 5 1 - 3 2 3 / 1 3 - 1 8 / 3 - 1 S-36PT1U6, S-42PT1U6 S-26PT1U6 B Fig. 1-64 GoodMin. 1/100 Not good Fig. 1-65 Drain hose (supplied) Packing Side softened (supplied)Drain hose adapter (supplied) Drain pipe Indoor unitclamp (supplied)Hard PVC pipe (not supplied) Adhere with PVC adhesive. Fig. 1-66 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-93 1. Specifications Low Silhouette Ducted Type (F1 Type) 6-22. Required Minimum Space for Installation and Service This air conditioner is usually installed above the ceiling so that the indoor unit and ducts are not visible. Only the air intake and air outlet ports are visible from below. The minimum space for installation and service is shown in Fig. 1-67 and Table 1-7. It is recommended that space be provided (17-23/32 ×17-23/32) for checking and servicing the electrical system. Fig. 1-68 and Table 1-8 show the detailed dimensions of the indoor unit. Table 1-7 Unit: inch (mm) 6 3 6 2 e p y T A (Length) 42-17/32 (1,080) 61-13/32 (1,560) Number of duct flanges4 3 A B C D E F G H I J K 35-7/16 9-21/32 S-26PF1U637-7/8 (7-3/32×5) 39-3/8 42-17/32 11-13/32 2-23/32 38-19/32 39-31/32 5-1/8 (9-21/32×1) 9-27/32 12 16 54-11/32 19-9/32 S-36PF1U656-25/32 (9-1/16×6) 58-9/32 61-13/32 13-3/16 12-7/32 57-15/32 58-27/32 5-1/8 (9-21/32×2) 9-7/16 16 18 No. of holesDimension Table 1-8Unit: inch (mm) Refrigerant tubing joint (liquid tube) Refrigerant tubing joint (gas tube) Upper drain port (O.D. 1-1/4 in.) Bottom drain port (O.D. 1-1/32 in.) Suspension lug Power supply outlet (2-ø1-3/16 hole) Fresh air intake port (ø5-29/32 hole) Flange for the flexible air outlet duct (ø7-7/8 hole) Tube cover Electrical component box Flange for the air intake duct (Option or field supply) 9 10 9 10 11 11 (Suspension bolt pitch) ) h c t i p t l o b n o i s n e p s u S ( M-ø1/8 (Hole) 4-ø15/32 (Hole) (Hole) A (O.D.) L-ø1/4 I 13/3213/32 2 3 / 3 12 3 / 5 - 2 8 / 7 - 7 2 3 / 5 - 2 2 3 / 3 1 I J JK B C ) 2 3 / 9 2 - 5 ( D 1-9/16 E E E F 2-15/16 2-9/1611-7/322-3/45-1/8 31/32 8-9/32 12-7/32 31/32 6-7/8 1-3/8 3-17/321-7/32 1-7/32H (Duct suspension bolt pitch) G (Ceiling opening dimension) 2 3 / 1 3 6 1 / 5 1 - 3 2 3 / 9 - 7 2 3 / 7 2 - 2 2 2 3 / 1 3 2 3 / 7 1 - 4 2 3 / 5 1 - 7 2 3 / 1 1 - 3 2 3 / 1 3 6 1 / 3 - 1 4 / 3 - 26 1 / 5 - 6 2 3 / 1 3 6 1 / 3 1 - 4 2 2 3 / 3 12 3 / 5 1 - 3 6 1 / 3 1 - 0 1) n o i s n e m i d g n i n e p o g n i l i e C (4 / 1 - 0 1 ) . D . O ( 3/4 3/4 Inspection access (17-23/32 × 17-23/32) (Field supply) Inspection access panel Ceiling Indoor UnitInspection access 17-23/32 × 17-23/32 Air outlet duct flange min. 9-27/32 . n i m 4 / 3 - 5 1min. 25-19/32 2 3 / 7 2 - 2 2 A (Suspension bolt pitch)Electrical component box Refrigerant tubing Unit: inch . n i m 2 3 / 7 2 - 9 Fig. 1-67 Fig. 1-68L M Unit: inch Type 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC
1-94 1. Specifications 6-23. Suspending the Indoor Unit Depending on the ceiling type: Insert suspension bolts as shown in Fig. 1-69 or Use existing ceiling supports or construct a suitable support as shown in Fig. 1-70. (1) When placing the unit inside the ceiling, determine the pitch of the suspension bolts referring to the dimensional data on the previous page. (Fig. 1-68) Tubing must be laid and connected inside the ceiling when suspending the unit. If the ceiling is already constructed, lay the tubing into position for connection to the unit before placing the unit inside the ceiling. (2) Screw in the suspension bolts allowing them to protrude from the ceiling as shown in Fig. 1-69. (Cut the ceiling material, if necessary.) (3) Thread the 2 hexagonal nuts and washers (field supply) onto the 4 suspension bolts as shown in Figs. 1-71 and 1-72. Use 2 sets of nuts and wash- ers (upper and lower), so that the unit will not fall off the suspension lugs. WARNINGIt is important that you use extreme care in supporting the indoor unit inside the ceiling. Ensure that the ceiling is strong enough to support the weight of the unit. Before hanging the unit, test the strength of each attached suspension bolt. Hole-in-anchor Hole-in-plug Concrete Insert Suspension bolt (M10 or 3/8) (field supply) Fig. 1-69 Ceiling tiles Ceiling support Fig. 1-70 Nuts and washers (2 sets)Suspension bolt Suspension lug Upper Lower Fig. 1-71 Suspension bolt Hexagonal nut Fig. 1-72 1 4.@1$J@64MFUUFSJOEC4.@1$J@64MFUUFSJOEC