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Mr.Bricolage Lawn Mower MBA11572 MBA11572H Instructions Manual

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    							MAINTENANCE29EN
    WorkHoursDate or N° of hours
    1. MACHINE
    1.1Check of tight fixing and sharpness of blade 25
    1.2Blade replacement 100
    1.3Check of the transmission belt 25
    1.4Transmission belt replacement 2)–
    1.5Checking the blade drive belt 25
    1.6Blade drive belt replacement 2)–
    1.7Check and adjustment of brake 10
    1.8Check and adjustment of drive  10
    1.9Check blade engagement and brake 10
    1.10 Check of tight fixing of all the elements 25
    1.11General lubrication 3)25
    2. ENGINE 1)
    2.1Engine oil change .....
    2.2Check and cleaning of air filter .....
    2.3Air filter replacement .....
    2.4Check of fuel filter .....
    2.5Fuel filter replacement .....
    2.6Check and cleaning of spark plug points .....
    2.7Replacement of spark plug .....
    1)See the engine booklet for a full list and methods of work.2)If worn, immediately contact a Licensed Service Centre for the replacement.3)General lubrication should be carried out whenever the machine is to be \
    left unused for a long pe-
    riod.
    6.3.1 Engine
    Follow the instructions in the engine booklet.
    Drain the engine oil by unscrewing the oil fill plug (1) and
    using the syringe supplied.
    Fit the pipe (2) onto the syringe (3) and insert it right into the
    hole. Drain all the engine oil, repeating if necessary until
    there is no oil left in the engine.
    1
    2
    3 
    						
    							6.3.2 Rear axle
    These are permanently lubricated with grease that does not need changing.
    6.3.3 Battery
    To ensure long life to the battery it is essential to
    keep it carefully maintained.
    The machine battery must always be charged:
    – before using the machine for the first time afterpurchase;
    – before leaving the machine for a prolonged period of disuse;
    – before starting up the machine after a pro- longed period of disuse.
    – Carefully read and comply with the procedure for recharging described in the booklet coming
    with the battery. If the procedure is not fol-
    lowed or the battery is not charged, irreparable damage could be caused to the ele-
    ments inside the battery.
    – A flat battery must be recharged as soon as possible.
    Recharging must be done using a battery charger at constant
    voltage. Other recharging systems can irreversibly damage the battery.
    The machine has a connector (1) for recharging, to be connected to the corresponding
    connector of the special “CB01” maintenance battery-charger supplied   ( if included)
    or available on request (chapter 8).
    This connector must only be used for connection to the “CB01”
    maintenance battery-charger. For its use:
    – follow the instructions given in the relative instruction booklet,
    – follow the instructions given in the battery booklet.
    6.4 CHECKS AND ADJUSTMENTS
    6.4.1 Cutting deck adjustment
    The cutting deck should be properly adjusted to obtain a good cut. Height adjust-
    ments to the cutting deck are made through three linkages.
    Such adjustments are to be made on a flat sur-
    face after having ensured that the tyre pressures
    are correct. For achieving good results
    from cutting, the front part should always be 2 -
    4 mm lower than the rear.
    NOTE
    IMPORTANT
    ➤
    IMPORTANT
    MAINTENANCE30EN
    21
    1 
    						
    							To adjust the cutting deck so that it is parallel
    with the ground:
    – put one 26 mm block (1) under the edge of thedeck and one 32 mm block (2) under the rear
    edge, then put the lifting lever into the notch at
    position «1»;
    – loosen the nuts (3 - 5 - 7) and the locknuts (4 - 6 - 8) so that the deck is resting firmly on the
    blocks;
    – turn the nut (3) until the right-hand rear part of the deck starts to rise, and then tighten the rel-
    ative locknut (4);
    – screw down the nut (5) on the rod until the right-hand front part of the deck begins to rise,
    and then tighten the relative locknut (6);
    – screw the nut (7) on the front left support until the deck in that area begins to rise, and then
    tighten the nut (8).
    If you are unable to get the cutting deck parallel,
    consult a Licensed Service Centre.
    6.5 DISMANTLING AND REPLACEMENT
    6.5.1 Changing wheels
    Stop the machine on a flat surface and put
    blocks under a load-bearing part of the frame on
    the side that the wheel is to be changed.
    The wheels are held by a snap ring (1) which can
    be taken off with a screwdriver.
    The rear wheels are directly coupled to the axle
    shafts and fastened by a key that forms part of
    the wheels hub.
    Before re-fitting a wheel, smear some grease on the axle and carefully re-fit the snap
    ring and washer (2).
    Should you substitute one or both rear wheels, ensure that they
    are of the same diameter, and check that cutting deck is horizontal to prevent an
    uneven cut.
    NOTE
    MAINTENANCE31EN
    3
    4
    5
    8
    6
    7
    21 
    						
    							6.5.2 Changing and repairing tyres
    Tyres are of the «Tubeless» type and therefore all puncture repairs will have to be car-
    ried out by a tyre-repair expert in accordance with the methods for this kind of tyres.
    6.5.3 Replacing a fuse
    The machine is fitted with fuses (1) with different
    capacities and functions. Specifically:
    – 10 A fuse = protects the main and power cir-cuits of the electronic board. When it blows,
    the machine stops and the dashboard light
    switches off.
    – 25 A fuse = protects the battery charger circuit. When it blows, the battery gradually runs out
    and the machine will have problems starting.
    The fuse capacity is indicated on the fuse. A blown fuse must always be replaced by one of the same type
    and ampere rating, and never one of a different rating.
    If you cannot find the cause of the protection devices activation, consult a Licensed
    Service Centre.
    6.5.4 Changing belts
    The motion from the engine to the rear axle and from the motor to the blade is
    obtained by two “V” belts, whose duration largely depends on how the machine is
    used.
    Replacing belts is quite complicated because of dismantling and adjustme\
    nts and
    must only be carried out by a Licensed Service Centre. Belts must always be replaced as soon as they are seen to be
    worn! ALWAYS USE MANUFACTURER’S GENUINE SPARE BELTS!
    NOTE
    IMPORTANT
    MAINTENANCE32EN
    1 
    						
    							6.6 INFORMATION FOR SERVICE CENTRES
    Below is a list of specifications for machine adjustments and instructio\
    ns for disman-
    tling and replacing the blades.These operations must be carried out by a specialized Centre
    only. Remove the ignition key before doing any adjustments or maintenance.
    6.6.1 Adjustments
    !WARNING!
    MAINTENANCE33EN
    a) Brake:
    ➤Mechanical
    transmission:
    ➤Hydrostatic
    transmission:
    b) Drive:
    ➤Mechanical
    transmission:
    ➤Hydrostatic
    transmission:
    c) Blade engagement:
    Element PositionPosition 
    Adjustment
    of controls
    A
    46 - 48
    Peerless
    MST 205-541 E
    LTH 2000 -004CDana
    4360-210
    45 - 47Tuff Torq K46T
    B86
    Peerless
    MST 205-541 EDana
    4360-210
    1
    345
    77 - 79 
    						
    							6.6.2 Dismantling, replacing and remounting the bladeAlways wear work gloves when handling the blade.
    Damaged or bent
    blade must always be replaced;
    never try to repair it! ALWAYS USE
    ORIGINAL BLADES BEARING THE
    SYMBOL   ! Make sure the blade is
    correctly balanced.
    1. Dismantling
    To remove a blade, hold it firmly and
    undo the central bolt (1) in the direction
    indicated by the arrow.
    3. Balance
    To ensure that it works properly without
    unusual vibrations any imbalance
    between the two parts of the blade must
    be below one gram.
    3. Remounting
    Check that the concave part of the
    cushion disc (3) presses against the
    blade. Remount the shaft hub (4), making
    sure that the key (5) is securely lodged in
    place.
    4. Tightening the screw
    With a torque wrench calibrated to
    40-45 Nm tighten the fixing screw (1).
    !WARNING!
    !WARNING!
    MAINTENANCE34EN
    1
    3
    1
    3
    1
    54
    2
    1
    1
    2
    4
    3 
    						
    							TROUBLESHOOTING35EN
    PROBLEMSITUATION LIKELY CAUSE SOLUTIONS
    1.Pilot lamp off
    2. Starter motor
    not working
    3. Engine does
    not start Key is in «ON»
    position,
    engine
    stopped
    Key in
    «START»
    position and
    pilot lamp on
    Key in
    «START»
    position and
    pilot lamp
    flashing
    Key in
    «START»
    positionElectronic card in safety alert,
    due to:
    – badly connected battery 
    – completely flat battery
    or eroded battery plates
    – battery terminals crossed
    – fuse blown
    – badly earthed
    – electronic card wet
    – earthed micro-switches
    – insufficiently charged battery
    – battery charger fuse blown
    – badly earthed
    – you are not ready for starting
    – no fuel supply
    – faulty ignition Put the key in the «OFF»
    position and look for the
    cause of the problem:
    – check connections
    – recharge battery
    – connect properly
    – replace fuse (10 A)
    – check connections
    – dry by air
    – check connections
    – recharge battery (if the
    problem continues, consult
    a Licensed Service Centre)
    – replace fuse (25 A)
    – check connections
    – Check that the conditions allowing the start are met
    (see page 24/a)
    – check fuel level
    – open fuel stop-cock (where fitted)
    – check the wiring of the fuel open command
    (where fitted)
    – check fuel filter
    – check that spark plugs caps are firmly fitted
    – check that the electrodes are clean and have
    the correct gap
    7. TROUBLESHOOTING 
    						
    							TROUBLESHOOTING36EN
    PROBLEMSITUATION LIKELY CAUSE SOLUTIONS
    4.Starting
    is difficult or the
    engine runs
    erratically
    5. Weak engine
    performance
    during cutting
    6. The engine
    stops but the
    light flashes
    7. The engine
    stops and the
    light goes off
    8. The engine
    stops but the
    light stays on
    9. Uneven cut
    and poor grass
    collection Key in «ON»,
    engine running
    Key in «ON»,
    engine running
    Key in «ON»,
    engine running
    Key in «ON»,
    engine running
    Key in «ON»,
    engine running
    Key in «ON»,
    engine running
    – fuel fault
    – forward speed too high
    in relation to cutting height
    – the safety devices cut in
    Electronic card in safety alert,
    due to:
    – earthed micro-switches
    – flat battery
    – overload caused by the charge regulator
    – badly connected battery (poor contact)
    – engine badly earthed
    – problems in the engine
    – cutting deck not parallel to the ground
    – blade cutting badly  – clean or replace the air filter
    – flush out the float chamber
    – empty fuel tank and refill
    with new fuel
    – check and, if necessary, replace fuel filter
    – reduce the forward speed and/or raise the cutting
    deck
    – check that the conditions allowing starting are met
    (see page 24/b)
    Put the key in the «OFF»
    position and look for the
    cause of the problem:
    – check connections
    – recharge battery
    – contact a Licensed Service Centre
    – check battery connections
    – check engine earth connection
    – contact a Licensed Service Centre
    – check tyre pressures
    – re-align the cutting deck to the ground
    – check that the blade is fitted properly
    – sharpen or replace the blade
    – check the tension of the belt 
    						
    							TROUBLESHOOTING37EN
    PROBLEMSITUATION LIKELY CAUSE SOLUTIONS
    10.Unusual
    vibrations while
    working Key in «ON»,
    engine running– forward speed too high
    compared to height of grass
    – collector channel is obstructed
    – cutting deck full of grass
    – the blade is imbalanced
    – blade loose
    – fixing screws loose
    – cutting deck is obstructed – reduce forward speed
    and/or raise the cutting
    deck
    – wait for grass to dry
    – remove the grass-catcher and empty the collector
    channel
    – clean the cutting deck
    – balance or replace the damaged blade
    – check that the blade is firmly fitted
    – check and tighten all the fixing screws of engine and
    the machine
    – remove the grass-catcher, empty the collector channel
    and clean the inside of the
    cutting deck
    If problems continue after having carried out these operations, contact a Lic\
    ensed 
    Service Centre.
    Do not take on complicated repair work if you dont have the
    necessary equipment and the technical knowledge. The guarantee is automati-
    cally revoked and the manufacturer declines all responsibility for any r\
    epairs
    which are badly done.
    !WARNING! 
    						
    							ACCESSORIES ON REQUEST38EN
    1. FRONT COUNTERWEIGHTS
    These improve stability at the front of the machine,
    particularly when being used on ground which is
    mostly sloping. 
    2. STONE-GUARD KIT
    For use in place of the grass-catcher when the
    cuttings are not to be collected.
    3. “CB01” MAINTENANCE BATTERY-CHARGER
    This makes it possible to keep the battery in good
    working order when the machine is in storage,
    guaranteeing an optimum level of charge and a
    longer life to the battery.
    4. KIT FOR “MULCHING”
    It finely chops the grass cuttings and leaves them
    on the lawn, instead of collecting them in the
    grass-catcher
    2
    1
    3
    4
    8. ACCESSORIES ON REQUEST 
    						
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