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Mitel Sx-2000 Llightware 32, Release 1.0 Technicians Handbook
Mitel Sx-2000 Llightware 32, Release 1.0 Technicians Handbook
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Troubleshooting and Repair 141 Troubleshooting 7. Hold down PANEL ENABLE and press A RESET. 8. Enter: MSS If hard disk errors are reported, you must replace the hard disk. See Removing and Replacing a Faulty Hard Disk on page 143. If hard disk errors are not reported and if your RSD copy of the hard disk did not contain the latest database, restore the current database from your DATA SAVE RSD. See Restoring the Database from a DATA SAVE Backup on page 128 (note: you may need your Mitel Options Password). If you don’t have an RSD copy of the hard drive (a VOL BACKUP) 1. Perform a DATA SAVE to RSD. See Making a DATA SAVE Backup on page 164. 2. Load the operating system software from the RSD (see page 171). 3. Restore the database (see page 174). 4. Enter: MSS If hard errors are reported, you must replace the hard disk. See Removing and Replacing a Faulty Hard Disk on page 143. If hard disk errors are not reported and if your RSD copy of the hard disk did not contain the latest database, restore the current database from your DATA SAVE RSD. See Restoring the Database from a DATA SAVE Backup on page 128. Redundant Systems 1. Perform a DATA SAVE to RSD. See Making a DATA SAVE Backup on page 164. 2. Switch activity to the plane with the healthy hard disk.
Technician’s Handbook 142 3. Hold down PANEL ENABLE and press ACTIVITY FREEZE ON. 4. Enter PARTITION first from the active plane then from the inactive plane. 5. Enter FILE STAT RED from both planes. Both planes should be isolated. But, you can continue with this procedure providing that the active plane is isolated. 6. From the active plane, enter: VOL SET SYSUSER READ ONLY 7. Log on to the inactive plane and select maintenance mode. 8. Enter: VOL DISMOUNT SYSUSER 9. Enter: VOL FORMAT DISK SYSUSER LOAD $8000 REDUN $10000 SCRATCH. If this message appears: FS info: Continue? Enter YES When formatting is complete, this message appears: FS info: Formatted volume on device DISK with name SYSUSER 10. Enter: VOL RESTORE SYSUSER FROM OTHER When restoration is complete, this message appears: FS Info: Restored volume from other with name sysuser. 11. From the active plane, enter: VOL SET SYSUSER READ WRITE 12. Hold down PANEL ENABLE and press the inactive plane’s RESET button.
Troubleshooting and Repair 143 Troubleshooting 13. Log on to the inactive plane and select maintenance mode. 14. Enter: JOIN This message appears: JOIN COMPLETE 15. Log on to the active plane and select maintenance mode. 16. Enter: JOIN Note: If the system will not join, check for redundant file corruption, page 133. This message appears: JOIN COMPLETE 17. Wait 20 minutes, then, enter FILE STAT REDUN first from the active plane and then from the inactive plane to ensure that the redundant file system is synchronized. 18. From the plane with the suspect hard disk, enter: MSS If hard disk errors are reported, you must replace the hard disk. See Removing and Replacing a Faulty Hard Disk on page 143. Removing and Replacing a Faulty Hard Disk 1. Perform a DATA SAVE to RSD. See Making a DATA SAVE Backup on page 164. 2. On redundant systems, switch activity to the plane with the healthy hard disk. 3. Enter: PARTITION 4. Hold down PANEL ENABLE and press ACTIVITY FREEZE ON. 20 min
Technician’s Handbook 144 5. Enter VOL DISABLE SYSUSER on the plane with the faulty hard disk (inactive plane). 6. Power down the control node (see page 136). 7. Remove the cabinet sleeve. Wear an anti-static wrist strap. 8. Remove the power cable from rear of the hard drive. Disconnect the power cable from the rear of the RSD drive directly below the hard disk drive being replaced. In a redundant control node, it isn’t necessary to remove the power cable from the RSD drive if you are replacing disk drive B. 9. Disconnect the ribbon cable from the rear of the hard disk drive. 10. From the front of the node, remove the two screws that hold the drive carrier in place. 11. Gently slide the drive carrier from the node and remove the four screws (two on each side) that hold the disk drive in place. 12. Unpack the replacement disk drive. Ensure that the address straps (A0, A1, A2) are removed and remove the bus terminators from the drive. 13. Replace the hard disk drive. 14. Connect the power and ribbon cables. 15. Connect the external ac power cord(s) at the rear of the node. 16. Set the power switch(es) on the rear of the node to “I” (ON). 17. Enter VOL E SYSUSER to enable access to the sysuser volume.
Troubleshooting and Repair 145 Troubleshooting 18. If the operating system software was not installed on the replacement hard disk at the factory, you must load the operating system software. For non-redundant systems, see page 171; for redundant systems, see page 180.
Technician’s Handbook 146 Replacing Circuit Cards Hazardous voltages can exist on installed peripheral cards even when power is removed from the system. Grasp cards by the lock latches only. Do not touch the sides of cards. You can replace peripheral interface or DSU cards while the node is operating. Removing a Card 1. Enter: BUSY Select the COURTESY DOWN option. 2. To confirm that all circuits are in the busy state, enter: STATE Wear an anti-static wrist strap whenever you handle circuit cards. 3. Pull the upper and lower latches outward until they are both in the horizontal release position. 4. Draw the card toward you. 5. Immediately place the card in an anti-static bag. Installing a Card 1. For cards that have switches, refer to the card’s hard- ware description for information about switch settings. Wear an anti-static wrist strap whenever you handle circuit cards. 2. Check the connector pins to be certain that they are straight. 3. Slide the card into the slot.
Troubleshooting and Repair 147 Troubleshooting 4. Push the upper and lower latches away from you until they are vertical and the card is locked in place. 5. To return the circuits to service, enter: RTS Replacing a Main Controller Card When you replace a Main Controller (MC) card, ensure that the programmed MC card and the installed MC card match. If they do not match, no links are assigned. 1. Remove the front panels. 2. Perform a DATA SAVE to RSD. See Making a DATA SAVE Backup on page 164. 3. If you have a redundant system: - Switch activity to the plane with the healthy Main Controller card. - Hold down PANEL ENABLE and press ACTIVITY FREEZE ON. - Enter FILE STAT REDUN from the active plane and then from the inactive plane. Both planes should be IN SYNCH. If they are not, see Table 25 Status of Redundant File System (page 125) 4. Enter: DBMS STAT The DBMS initialized flag should be ON. 5. Enter VOL DISMOUNT SYSUSER (from the inactive plane). Power down the control node before removing the MC card. Powering down the node takes the system out of service. 6. Set the power switch on the (inactive plane) power distribution unit at the rear of the cabinet to “0” (OFF).
Technician’s Handbook 148 7. Disconnect the (inactive plane) power cord from the power source. Wear an anti-static wrist strap whenever you handle circuit cards. 8. Replace the old MC card with the new MC card. Note:If you have an ETI card installed, disconnect and then reconnect the cables as required. 9. Power up the control node (see page 138). 10. If you have a redundant system: - From the inactive plane, enter FILE STAT REDUN. - When the system is IN SYNCH, hold down PANEL ENABLE and press ACTIVITY SWITCH OFF. 11. Replace the front panels. Replacing a Peripheral Switch Controller (PSC) Card 1. If you have a redundant system, hold down PANEL EN- ABLE and press ACTIVITY FREEZE ON. Step 2. takes the peripheral devices connected to the node out of service. 2. Power down the peripheral node (see page 136). Wear an anti-static wrist strap whenever you handle circuit cards. 3. Replace the faulty PSC card with the new PSC card. 4. Power up the peripheral node (see page 138). 5. Hold down PANEL ENABLE and press ACTIVITY FREEZE OFF.
Troubleshooting and Repair 149 Troubleshooting Replacing a Control Resource Card (CRC) 1. If you have a redundant system, hold down PANEL ENABLE and press ACTIVITY FREEZE ON. Power down the control node before removing the Control Resource card. Powering down the node takes the system out of service. 2. Power down the main control node (see page 136). Wear an anti-static wrist strap whenever you handle circuit cards. 3. If the system has a CRCIII, disconnect the two modular cables from the faceplate of the card. 4. Slide the CRC out of the cabinet. 5. Remove the system ID module from the connector J1 on the faulty card. 6. Plug the system ID module into connector J1 on the replacement CRC. The system ID module can be installed only one way. Ensure that you align the pins correctly. 7. Set the DIP switches on the replacement CRC faceplate to the same settings as those on the faulty CRC. 8. Insert the replacement CRC into its cabinet slot. 9. If the system uses a CRCIII, reconnect the modular cables to the same ports on the replacement CRC III faceplate. 10. Power up the main control node (see page 138).
Technician’s Handbook 150 Replacing CEPT or DS1 Formatter Cards with DS1/CEPT I or II Cards If your system software is Lightware 31 R1.0 or higher, use the CEPT Formatter II (MC269CA) or DS1/T1 Formatter II (MC270CA) cards for replacement. If your system software is Q10.7.14 or higher, use the CEPT Formatter I (MC264CA) or DS1/T1 Formatter I (MC263CA) cards for replacement. 1. Connect a laptop computer to the card by using a straight through serial cable or anull modem adapter. 2. If using a modem: - Set the modem DIP switches for initial setup according to the manufacturer’s suggestions. - Connect a PC to the modem, launch a VT100 emulation session, and set the serial port settings to: Speed = 38400, Data bits = 8, Parity = none, and Stop bits =1. - Enter the modem command settings (according to your type of modem), then power down the modem. - Change the modem DIP switch settings to normal operation. 3. Connect the modem or straight through cable, from a laptop or PC, to the replacement card and access the maintenance window. 4. Run acommunications package for VT100 terminal emulation (dumb terminal) and set to 8 bits, no parity, 1 stop bit, and 38400 baud rate. 5. Enter the following information for each DS1/CEPT Formatter I card: - Signaling type (CAS or DPNSS) - D-channel inversion for T1 DPNSS - Main control version (either prior to, or after, Q10.7.8). - Line length for T1 Note:See “DS1/CEPT Formatter I Card (MC263CA and MC264CA) Communications” on page 111 for information on inputting the information.