Mitel SX-200 DIGITAL Pabx Engineering Information Manual
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. . General Maintenance Information TABLE 5-2 THE MAINTENANCE DEVICE WORK AREA The status of the card; one of: ther unplugged, or not installed maintenance - programme but not installed - not programmed in CDE - suspect - failed one diagnostic test - busied-out from the maintenance terminal, the console, the test line, or the manual switches (applies to analog trunks only) lated to this circuit Indicates for each circuit on the card, if power-up diagnostics are enabled. Page 5-4/4
Genera! Maintenance Information 6. DIAGNOSTIC TESTS General 6.01 For each physical device in the SX-200@ DIGITAL PABX there is a special set of diagnostic tests specifically designed to test the device as thoroughly as possible. If faults are detected, broader ranges of tests may be run in an attempt to isolate the fault to the board level, and to ensure that isolated faults are not merely side effects of other problems. The diagnostics are divided into four dif- ferent functional groups. This is necessary to facilitate the different characteristics of the various devices in the system. For example, a line circuit may be tested at any time; whereas the system RAM or the CPU may not, as the system software requires them at all times. Note that cards in the analog bays may be tested only indirectly, by testing the voice paths that they are connected to. Table 6-1 describes the four types of diagnostic tests. Table 6-2 shows which devices are tested by each of the four types of diagnostics. TABLE 6-l DIAGNOSTIC TYPES Diagnostic Type Description PROM-Based These are the only tests that thoroughly verify the Main Control and Peripheral Control cards. They can be initiated only by resetting the system. Power-up Background Directed If enabled (by default they are not) run once, starting at system initialization. These tests can be enabled from the maintenance terminal or the console. If enabled, start running after power-up diagnostics have completed, and run continuously. These tests can be enabled from the maintenance terminal or the console. The default condition for this type of diagnostic test is “ON”. These are tests initiated by the maintenance user from the maintenance terminal, console, or test line. Note: Power-up, Background, and Directed diagnostics are actually the same set of tests; the difference lies only in the manner in which they are invoked. -- Page 6-l
General Maintenance Information TABLE 6-2 DIAGNOSTIC COVERAGE Device Type Power-up ONS Line (digital) ye= COV Line (digital) ye= OPS Line (digital) ye= Background ye= yes ye= Directed ye= ye= ye= PROM rLS/GS Trunk (digital) I ye= I ye= I ye= I I DID Trunk (digital) E&M Trunk Module (digital) DTMF Receiver Module Console Module yes ye= ye= ye= 1 Music/Pager Module see Note 2 [ System Printer I ye= I ye= I ye= I I Bav Control Card / Analog Bay Control Cards I- ye= I I 8-Station Line (analog) see Note 1 1 SUPERSET@ Line (analog) see Note 9 ICOTrunk (analog) see Note 1 DID Trunk (analog) E&M Trunk (analog) Tie Trunk (analog) see Note I see Note 1 see Note 1 Notes: 1. Analog devices may only be tested indirectly, through the testing of the Analog Junctors. 2. Music/Pager module cannot be tested, as the device is always busy. Main Control Card Tests 6.02 Due to the nature of the Main Control Card, it is not possible to thoroughly test it in the on-line environment. Therefore, most testing is performed only on initialization (i.e., power-up and reset). These tests reside in the Main Control card’s onboard EPROM, and test virtually all of the card’s main functional blocks. If any of the tests should fail, a unique error code will be displayed on the dual 7-segment display status indicators located on the front panel of the card. These codes are shown in Table 8-l. Page 6-2
General Maintenance Information 6.03 The following tests are performed on the Main Control Card: e Processor Viability Test l PROM Checksum Test e Dynamic RAM Chip Select independence Test l Dynamic RAM Data Bit independence Test 0 Memory Address Line Independence Test 0 Memory Address Space Independence Test l DMA Controller Test. Bay Control Card Tests 6.04 Like the Main Control card, it is not possible to thoroughly test the Bay Control card in the on-line environment. Therefore, most testing is performed only on initialization (power up and reset). The tests reside in the Bay Control card’s on-board EPROM, and test most of the card’s functional blocks If any of the tests should fail, the alarm LED on the card’s front panel will flash. 6.06 The following tests are performed on the Bay Control card: 0 Processor Viability Test 0 PROM Checksum Test a Dynamic RAM Chip Select Independence Test l Dynamic RAM Data Bit Independence Test . 0 Memory Address Line Independence Test l Memory Address Space lndipendence Test. Peripheral Control Complex Tests 6.06 The Peripheral Control Complex consists of one Peripheral Con- trol (PCC) Card, one Digital Interface (DIC) Card, and one Scan- ner card. Like the Main Control card, it is not possible to thoroughly test the Peripheral Control card, in the on-line environment. Therefore, testing is performed only on initialization (i.e., power-up and reset). These tests reside in the onboard EPROM on both the DIC card and the PCC, and test most of the functionality of the DIC and PCC cards, along with indirect testing of the Scanner card. If any of the tests should fail, a unique error code will be displayed on the dual -/-segment display status indicators located on the front panel of the Scanner card. These codes are shown in Tables 8-3 and 8-4. Peripheral Device Tests 6.07 There is a unique sequence of tests specifically designed for each type of peripheral device in the system. These test se- quences include some device-specific tests along with some common tests. The test sequences are described in Tables 6-3 through 6-9. The actual tests are described in the following paragraphs. Refer to Sec- tions MITL9108-093-120-NA, LUGS Trunk Card Description and MITL9108-093-130-NA, ONS Line Card Description for information eon peripheral circuit hardware. Page 6-3
General Maintenance Information ~ 6.08 A/D Conversion Reference Test. This test verifies the opera- tion of the Analog-to-Digital converter by checking the level on the PCM Encoder/Decoder (CODEC) reference source. All digital lines and trunks undergo this test. 6.09 inject Codec Test. This test verifies the operation of the PCM paths from the DX Matrix on the Main Control Card to the CODEC on the peripheral card, and back again; this includes the DX Data memory, and the peripheral backplane. The digital loopback capa- bilities of the CODEC are also verified. If this. test fails, it is not possible for the system to ascertain where the fault occurred (i.e., the DX Matrix, the peripheral backplane, or the peripheral card). 6.10 Digital Codes Loopback Test. This test is similar to the Inject Codec Test, in that it verifies the operation of the PCM paths from the DX Matrix, to the CODEC on the peripheral card, and back again However, this test also verifies the integrity of a tone transmit- ted from the Main Control card’s digital signal processor (DSP) along these paths Once again, if the test fails, it is not possible for the system to isolate the fault completely. 6.11 Analog Codec Loopback Test. This test is basically the same as the Digital Codec Loopback Test, but verifies the CODEC encode, decode and filter functions as well. Since this test will always follow the Digital Codec Loopback Test, failure of the test will isolate the fault to the CODEC itself. 6.12 Hybrid Loopback Test. This test is similar to the Analog Codec Loopback Test, but carries the test further, to the hybrid. Again, if this test fails, the fault is isolated to the device under test. 6.13 Switchhook Simulation Test. This test verifies about half of the line interface circuitry by simulating an off-hook condition on the Subscriber Line Interface Circuit (SLIC) hybrid. Note that the tip and ring leads are not disturbed by this test. If the test fails, the fault is isolated to the line circuit. Note that during this test the circuit LED on the line card will flash briefly. 6.14 DTMF Receiver Frequency Test. This test verifies the ability of the DTMF Receiver circuit to correctly receive DTMF digits A series of DTMF digits are transmitted from the digital signal processor (DSP), along a PCM path, to the DTMF Receiver circuit; the received tone is then compared to the original tone. If the test fails, the fault is isolated to the DTMF receiver under test. 6.15 Console Test. This test verifies the operation of the console; it consists of a status message being sent from the console to the Maintenance Manager. If the test fails, the fault cannot be isolated to the console. 6.16 Junctor Force High/Low Test. If analog bays are present, this test verifies the operation of the analog junctors. This is done by ensuring that the junctor can independently be forced to high state, Page 6-4
General Maintenance Information low state and ground state. If the test fails, the fault is isolated to the junctor under test. 6.17 Junctor Digital Codec Loopback Test. This test, performed on analog bays, if present, is similar to the Digital Codec Loopback Test; it verifies operation of the PCM paths from the Main Controller Card to the Peripheral Control Card, to the CODEC on the DIC Card, and back again, using a tone transmitted from the tone generator. If the test fails, it is not possible for the system to isolate the fault. 6.18 Junctor Analog Codec Loopback Test. This test, performed on analog bays, if present, is similar to the Junctor Digital Codec Loopback Test, but verifies the DIC CODEC encode, decode and filter functions as well. Since this test will always succeed the Junctor Digital Codec Loopback Test, failure of the test will isolate the fault to the DIC CODEC. 6.19 Digital Signal Pocessor Test. There are four tests which verify the DSP on the Main Control card. These tests verify the DSP’s memory, conferencing capabilities, and ability to generate and detect tones. TABLE 6-3 ONWOPS LINE DIAGNOSTIC SEQUENCE Diagnostic State Test Name Circuit State if Test Fails state 1 state 2 state 3 state 4 state 5 A/D conv reference Inject CODEC digital CODEC loopback analog CODEC loopback switchhook faulty, unisolated faulty, unisolated faulty, unisolated faulty, isolated faulty, isolated TABLE 6-4 LWGS TRUNK DIAGNOSTIC SEQUENCE Diagnostic State I Test Name state 1 state 2 state 3 state 4 state 5 A/D conv reference Inject CODE6 digital CODEC loopback analog CODEC loopback hybrid loopback faulty, unisolated faulty, unisolated faulty, unisolated ‘faulty, isolated faulty, isolated TABLE 6-5 DTMF RECEIVER DIAGNOSTIC SEQUENCE Circuit State if Test Fails Diagnostic State Test Name I Circuit State if Test Fails I state 1 state 2 state 3 state 4 Inject CODEC digital CODEC loopback analog CODEC loopback DTMF tones faulty, unisolated faulty, unisolated faulty, isolated faulty, isolated Page 6-5
General Maintenance Information TABLE 6-6 CONSOLE DIAGNOSTIC SEQUENCE Diagnostic State Test Name Circuit State if Test Fails 1 state 1 1 console. test 1 faulty, unisolated I TABLE 6-7 ANALOG VOICE PATH (JUNCTOR) DIAGNOSTIC SEQUENCE Diagnostic State Test Name Circuit State if Test Fails state 1 junctor force hi/low faulty, unisolated state 2 junctor digital CODE6 faulty, unisolated state 3 junctor analog CODEC faulty, isolated TABLE 6-8 COV LINE/E&M TRUNK DIAGNOSTIC SEQUENCE Diagnostic State Test Name Circuit State if Test Fails state 1 Inject CODEC faulty, unisolated state 2 digital CODEC loopback faulty, unisolated state 3 analog CODEC loopback faulty, isolated. TABLE 6-g DID TRUNK DIAGNOSTIC SEQUENCE Diagnostic State Test Name I Circuit State if Test Fails state 9 A/D conv reference faulty, unisolated state 2 Inject CODEC faulty, unisolated state 3 digital CODEC loopback faulty, unisolated state 4 analog CODEC loopback faulty, isolated Page 6-6/6
General Maintenance information 7. TEST LINE General 7.01 The test line interface is designed to provide the maintenance person with a portable, inexpensive and readily available tool for diagnosing system failures and performing maintenance functions. A powerful subset of the maintenance functionality available via the maintenance terminal is available at the test line interface. In addition, the maintenance person can place calls without having a permanently wired extension on the premises. Connection to Test Line 7.02 Two connection points for the test line are provided on the control maintenance panel on the control cabinet (see Figures 3-3 and 3-4); either an RJ-11 jack type connector or a pair of “banana plugs” may be used. These connectors are hardwired directly from the control maintenance panel to the port located in Bay 2, Slot 1, Circuit 1 of the control cabinet. The system will accept either rotary dial or DTMF dialing through this interface. Programming 7.03 Before the test line package may be used, an access code must first be programmed through Customer Data Entry (CDE). In- formation on programming may be found in Section MITL9108-093- 210-NA, Customer Data Entry. The user must first call up Form 02 (Feature Access Codes). Once in this form, the user must assign an access code to Feature Number 18 (Maintenance Function - Test Line); this must not conflict with existing access codes or with the system numbering plan. Test Line Access 7.04 To access test line, connect a set to one of the test line connectors on the maintenance panel. Lift the handset, wait for dial tone and enter the following: 0 The test line access code; as specified in CDE e One of the valid test line command codes (see Table 7-1) l If required, enter the circuit location number or junctor number. Note that when CDE or maintenance is accessed via the maintenance terminal or Attendant Console, the test line cannot be accessed. In these cases, the user will receive busy tone upon dialing the test line access code. Also note that after accessing the test line, if no action is taken for 90 seconds, the test line session will be automatically termi- nated. Page 7-1
General Maintenance Information TABLE 7-l TEST LINE COMMAND CODES COMMAND CODES Numeric 1 Alphabetic Description I 26 I BO 1 Busy-Out device I 77 RS 83 TD 85 TJ Return device to Service Test Device Test Junctor I 25 I BJ I Busy-Out Junctor I I 75 I RJ Return Junctor to service I Test Line Indicator LEDs 7.05 The test line software uses the dual 7-segment display status indicators on the Main Control card as status indicators. When the user enters the test line access code on the test line-set, the LEDs go blank, indicating that, the system is waiting for command input. After the user enters a command sequence, the LEDs will display the results of the action performed. See Table 7-2. Test Line Tones 7.06 The test line software uses some of the existing system- generated tones as audible status indicators. Approximately 10 seconds after the user enters the test line access code on the test line set, a short ring burst, followed by dial tone is heard, indicating that the system is waiting for command input. After the user enters a command sequence, the returned tone will indicate the result of the action performed. See Table 7-3 for a complete list of the tones. Command Input 7.07 Commands are entered on the test line by dialing command codes using the DTMF keypad or rotary dial of the set being used. These command codes are listed in Table 7-1. D Page 7-2
General Maintenance Information Status Code PA E5 , TABLE 7-2 TEST LINE STATUS INDICATOR CODES Meaning The attempted operation was successful (pass). The attempted operation was unsuccessful (fail).* System is waiting for command input. Test was inconclusive. Fatal disk error; refer to Section MITL9108-093-350-NA, Troubleshooting. Invalid command or device location entered; only those commands in Table 7-l are acceptable. Diskette information has been loaded into RAM; insert new diskette (see paragraph 7.22). Device was busy. Try again later. An invalid physical location number was entered. Enter bay number (e.g., 02), slot number (e.g., 04), and circuit number (e.g., 06). Unknown error. Attempt operation again - ensure correct use of command codes (see Table 7-1). Error in acquiring the software ID of the testline. Attempt operation again - ensure correct use of command codes (see Table 7-I). Use maintenance terminal or console if necessary. Possible software error. Attempt operation again - ensure correct use of command codes (see Table 7-l). Use maintenance terminal or console if necessary. *Failure of any of the test line command sequences will necessitate the use of the more sophisticated maintenance tools available from the maintenance terminal or console. Refer to Section MITL9108- 093-351-NA. RS-232 Maintenance Terminal. Page 7-3