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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 151

ENGINE - V8
12-2-8 REPAIRS
7.Fit cylinder head bolt washers and new cylinder 
head bolts. Tighten cylinder head bolts in 
sequence shown to 30 Nm (22 lbf.ft). Using an 
angle torque gauge tighten all bolts in 
sequence by a further 80° and then a final 80°.
NOTE: Do not remove special coating from 
new cylinder head bolts.
8.Fit bolt securing LH timing chain guide rail to LH 
cylinder head and tighten.
9.Carefully rotate camshafts until letter and 
cylinder number markings located on rear of 
camshafts...

Page 152

ENGINE - V8
REPAIRS 12-2-9
14.Position LRT-12-227 through timing tool 
access hole and secure flywheel in TDC 
position.
15.Fit LH VCC unit.
 
 +  Engine - V8, REPAIRS, Variable 
camshaft unit - variable camshaft control 
(VCC) - LH.
16.Fit coolant pump to coolant manifold pipes.
 
 +  COOLING SYSTEM - V8, REPAIRS, 
Pipe(s) - coolant pump to coolant manifold.
17.Fit LH exhaust manifold.
 
 +  MANIFOLD AND EXHAUST SYSTEM 
- V8, REPAIRS, Gasket(s) - exhaust manifold 
- LH.
18.Fit new oil filter and fill...

Page 153

ENGINE - V8
12-2-10 REPAIRS
9.Remove LRT-12-227 from timing tool access 
hole.
10.Rotate engine crankshaft pulley anti-clockwise 
to align the 45° before TDC timing mark.
NOTE: Raise timing chain and hold under 
tension while turning crankshaft pulley.
11.Remove LRT-12-223/5, LRT-12-223/6, LRT-
12-223/2 and LRT-12-223/1 from RH cylinder 
head camshafts.12.Working in the sequence shown, progressively 
loosen 10 cylinder head bolts.
13.Discard 10 cylinder head bolts and remove 10 
cylinder head bolt...

Page 154

ENGINE - V8
REPAIRS 12-2-11
Refit
1.Clean mating faces of cylinder head and 
cylinder block, dowels and dowel holes. If 
necessary remove all traces of sealing 
compound with hard wood scraper. Ensure 
remnants do not remain in oil ways cooling 
ducts or bolt holes.
CAUTION: Make sure no oil or coolant is left 
in the cylinder head bolt holes as damage to 
the cylinder block may occur when 
tightening the cylinder head bolts.
2.Using a straight edge and feeler gauges, check 
cylinder head for distortion...

Page 155

ENGINE - V8
12-2-12 REPAIRS
10.Fit LRT-12-223/2 and LRT-12-223/1 to rear of 
RH camshafts and tighten bolt securing tools.
11.Fit LRT-12-223/5, LRT-12-223/6 to RH cylinder 
head and tighten LRT-12-223/6 into spark plug 
thread.
12.Rotate engine crankshaft pulley clockwise to 
align TDC timing mark.
NOTE: Raise timing chain and hold under 
tension while turning crankshaft pulley.
13.Position LRT-12-227 through timing tool 
access hole and secure flywheel in TDC 
position.
14.Fit LRT-12-226 to VCC solenoid...

Page 156

ENGINE - V8
REPAIRS 12-2-13
Gasket - camshaft cover - LH
$% 12.29.40 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.
 
 +  Engine - V8, REPAIRS, Acoustic 
cover - engine.
3.Remove air intake plenum.
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.
4.Depressurise fuel system.
 
 +  FUEL DELIVERY SYSTEM...

Page 157

ENGINE - V8
12-2-14 REPAIRS
10.Remove nut and disconnect earth lead from 
camshaft cover.
11.Disconnect multiplugs from ignition coils.
12.Remove 7 nuts securing ignition coils to 
camshaft cover. Remove 4 ignition coils.
13.Discard ignition coil cover gasket.14.Remove 8 nuts and 3 bolts securing camshaft 
cover to cylinder head. Remove camshaft 
cover, discard 2 gaskets and 11 sealing 
washers.
Refit
1.Clean camshaft cover and mating face of 
cylinder head.
2.Apply sealant, Part No. STC 50550 to areas...

Page 158

ENGINE - V8
REPAIRS 12-2-15
4.Fit 8 nuts and 3 bolts securing camshaft cover 
and progressively tighten in sequence shown to 
10 Nm (7 lbf.ft).
5.Fit 4 ignition coils.
6.Fit 7 nuts securing ignition coils to camshaft 
cover and tighten to 4 Nm (3 lbf.ft).
7.Connect multiplugs to ignition coils.
8.Connect earth lead to camshaft cover and 
tighten nut to 4 Nm (3 lbf.ft).
9.Fit new ignition coil cover gasket.
10.Fit LH ignition coil cover.
 
 +  ENGINE MANAGEMENT SYSTEM - 
V8, REPAIRS, Cover - Ignition...

Page 159

ENGINE - V8
12-2-16 REPAIRS
7.Remove 7 nuts securing ignition coils to 
camshaft cover. Remove 4 ignition coils.
8.Discard ignition coil cover gasket.
9.Remove dipstick tube.
 
 +  Engine - V8, REPAIRS, Tube - 
dipstick.
10.Remove 6 nuts and 3 bolts securing camshaft 
cover to cylinder head. Remove camshaft 
cover, discard 2 gaskets and 11 sealing 
washers.
Refit
1.Clean camshaft cover and mating face of 
cylinder head.2.Apply sealant , Part No. STC 50550 to areas 
illustrated.
3.Fit 2 new gaskets and 11...

Page 160

ENGINE - V8
REPAIRS 12-2-17
12.Fit air intake plenum.
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.
13.Fit engine acoustic cover.
 
 +  Engine - V8, REPAIRS, Acoustic 
cover - engine.
14.Connect battery earth lead.
Acoustic cover - engine 
$% 12.30.50 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Release 4 Allen head...
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