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Yamaha Waverunner 3 Manual

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    Page
    of 426
    							8-34
    E
    HULL
    HOODSHIFT LEVER
    SHIFT LEVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    SHIFT LEVER REMOVAL 
    Follow the left “Step” for removal.
    Side cover Refer to “STEERING CONSOLE COVER”.
    Shift cable Refer to “REMOTE CONTROL CABLES 
    AND SPEED SENSOR LEAD”.
    1Bolt 2
    2 Shift lever handle 1
    3Bolt 1
    4 Washer 1
    5 Shift lever 1 
    						
    							8-35
    E
    HULL
    HOODSHIFT LEVER
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    6Screw 3
    7 Base assembly 1
    8 Nut/washer 3/3
    9Screw 3
    10 Plate 1
    Reverse the removal steps for installation. 
    						
    							8-36
    E
    HULL
    HOODSHIFT LEVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    BASE DISASSEMBLY
    Follow the left “Step” for disassembly.
    1 Bolt/washer 2/2
    2Plate 1
    3Spring 1
    4Actuator 1
    5 Roller 1
    6 Shaft 1
    7 Shift arm 1
    Reverse the disassembly steps for 
    assembly. 
    						
    							8-37
    E
    HULL
    HOODSHIFT LEVER
    SERVICE POINTS
    Base assembly
    1. Install:
    Shift arm
    Shaft
    Installation steps:
    Install the shift arm 1
     so that it comes in
    contact with the stopper 2
     as shown.
    Install the shaft 3
     to the base so that it
    come in contact with the stopper 4
     as
    shown.
    Shift lever
    1. Install:
    Shift lever
    NOTE:
    To install the shift lever, align the arrow mark
    a
     on the shift lever with the punch mark b
     on
    base assembly.
    a
    b 
    						
    							8-38
    E
    HULL
    HOODSEATS AND HAND GRIP
    SEATS AND HAND GRIP
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    SEATS AND HAND GRIP 
    REMOVALFollow the left “Step” for removal.
    1 Rear seat assembly 1
    2 Front seat assembly 1
    3Bolt 4
    4 Seat lock assembly 2
    5 Seat storage compartment 1
    6 Nut/washer 4/4
    7 Bolt/washer 4/4
    8 Deck beam 1
    2
    1
    4
    3
    21 20
    17
    18
    19 16 18
    6 7
    9
    13
    5 15 14 121110
    8 4
    3
    6 × 25 mm8 × 30 mm
    8 × 30 mm
    18 N •
     m (1.8 kgf • m, 13 ft • Ib)
    5.2 N •
     m (0.52 kgf • m, 3.8 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    5.2 N • m (0.52 kgf • m, 3.8 ft • Ib)
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib)
    15 N •
     m (1.5 kgf • m, 11 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    LT
    271
    LT
    271
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib) 
    						
    							8-39
    E
    HULL
    HOODSEATS AND HAND GRIP
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    9Nut 1
    10 Projection 1
    11 Washer 1
    12 Packing 1
    13 Nut 4
    14 Bolt 4
    15 Rear seat stay 2
    16 Nut 1
    2
    1
    4
    3
    21 20
    17
    18
    19 16 18
    6 7
    9
    13
    5 15 14 121110
    8 4
    3
    6 × 25 mm8 × 30 mm
    8 × 30 mm
    18 N •
     m (1.8 kgf • m, 13 ft • Ib)
    5.2 N •
     m (0.52 kgf • m, 3.8 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    5.2 N • m (0.52 kgf • m, 3.8 ft • Ib)
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib)
    15 N •
     m (1.5 kgf • m, 11 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    LT
    271
    LT
    271
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib) 
    						
    							8-40
    E
    HULL
    HOODSEATS AND HAND GRIP
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    17 Projection 1
    18 Washer 2
    19 Nut/washer 4/4
    20 Bolt 4
    21 Hand grip 1
    Reverse the removal steps for installation.
    2
    1
    4
    3
    21 20
    17
    18
    19 16 18
    6 7
    9
    13
    5 15 14 121110
    8 4
    3
    6 × 25 mm8 × 30 mm
    8 × 30 mm
    18 N •
     m (1.8 kgf • m, 13 ft • Ib)
    5.2 N •
     m (0.52 kgf • m, 3.8 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    5.2 N • m (0.52 kgf • m, 3.8 ft • Ib)
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib)
    15 N •
     m (1.5 kgf • m, 11 ft • Ib)
    26 N •
     m (2.6 kgf • m, 19 ft • Ib)
    LT
    271
    LT
    271
    6 × 40 mm 
    6.4 N • m (0.64 kgf 
    • m, 4.6 ft 
    • Ib) 
    						
    							8-41
    E
    HULL
    HOODSEATS AND HAND GRIP
    SERVICE POINTS
    Seat lock inspection
    1. Inspect:
    Front seat lock
    Rear seat lock
    Damage/wear →
     Replace. 
    						
    							8-42
    E
    HULL
    HOODEXHAUST SYSTEM
    EXHAUST SYSTEM
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    EXHAUST SYSTEM REMOVAL
    Follow the left “Step” for removal.
    Deck beam Refer to “SEATS AND HAND GRIP”.
    Jet pump unit assembly Refer to “JET PUMP UNIT” in Chapter 6.
    NOTE:
    When removing the water lock and exhaust
    joint, it is not necessary to remove the jet
    pump unit.
    1 Band 1
    2 Exhaust joint clamp 1
    3 Hose clamp 1
    4 Water lock 1
    510
    3 9
    11
    14
    13
    8
    7
    12
    6214
    3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib)
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)
    3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib) 3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib) 
    						
    							8-43
    E
    HULL
    HOODEXHAUST SYSTEM
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    5 Exhaust joint clamp 1
    6 Exhaust joint 1
    7 Nut/washer 6/6
    8 Exhaust valve 1
    NOTE:
    Remove parts 8 to 14 as a set.
    9 Hose clamp 1
    10 Rubber hose 1
    11 Hose clamp 1
    12 Water tank 1
    13 Rubber hose 1
    14 Plate 1
    Reverse the removal steps for installation.
    510
    3 9
    11
    14
    13
    8
    7
    12
    6214
    3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib)
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)
    3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib) 3.7 N • m (0.37 kgf 
    • m, 2.7 ft 
    • Ib) 
    						
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