Yamaha Waverunner 3 Manual
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7-18 E –+ELECIGNITION SYSTEM 2. Measure: Pulser coil output peak voltage Below specification → Replace the pulser coil. NOTE: To crank the engine, connect the engine shut- off cord (lanyard), and then press the start switch and engine stop switch simultaneously. 3. Measure: Lighting coil output peak voltage Below specification → Replace the light- ing coil. NOTE: To crank the engine, connect the engine shut- off cord (lanyard), and then press the start switch and engine stop switch simultaneously. Test harness (3 pins): YB-06791/90890-06791 Pulser coil output peak voltage: White (W) – Black (B) Red (R) – Black (B) r/minUnloaded Loaded Cranking 2,000 3,500 V4 42338 Test harness (3 pins): YB-06770/90890-06770 Lighting coil output peak voltage: Green (G) – Green (G) r/minUnloaded Loaded Cranking 2,000 3,500 V9 81112
7-19 E –+ELEC 4. Measure: Rectifier/regulator output voltage Below specification → Replace the recti- fier/regulator. NOTE: Before measuring the output peak voltage, make sure that the battery is fully charged. The output voltage gradually increases after the engine is started, therefore, maintain the specified engine speed for approximately 1 minute to measure the output voltage. BATTERY Refer to “ELECTRICAL” in Chapter 3. FUSE Refer to “STARTING SYSTEM”. SPARK PLUGS Refer to “POWER UNIT” in Chapter 3. SPARK PLUG LEAD ASSEMBLY 1. Inspect: Spark plug lead assembly Cracks/damage → Replace. Test harness (6 pins): YB-06790/90890-06790 Rectifier/regulator output voltage: Red (R) – Black (B) r/minLoaded 3,500 V 14.5 2. Measure: Spark plug lead resistance Out of specification → Replace. Spark plug lead resistance: #1: 6.4–14.9 kΩ #2: 5.9–13.8 kΩ #3: 4.7–11.1 kΩ #4: 4.4–10.5 kΩ IGNITION SYSTEM
7-20 E –+ELEC IGNITION COIL 1. Measure: Primary coil resistance Out of specification → Replace. NOTE: When measuring a resistance of 10 Ω or less with the digital tester, the correct measurement cannot be obtained because of the tester’s internal resistance. Refer to “Low resistance measurement”. Primary coil resistance: Black/white (B/W) – Red (R) 1.53–2.07 Ω at 20 °C (68 °F) 2. Measure: Secondary coil resistance Out of specification → Replace. Secondary coil resistance: 12.5–16.9 k Ω at 20 °C (68 °F) ENGINE STOP SWITCH 1. Check: Engine stop switch continuity Out of specification → Replace. Engine stop switch continuity (black coupler) Clip PositionLead color White Black InstalledFree Push RemovedFree Push IGNITION SYSTEM
7-21 E –+ELECIGNITION SYSTEM ENGINE TEMPERATURE SENSOR 1. Measure: Engine temperature sensor resistance (at the specified temperature) Out of specification → Replace. Engine temperature sensor resistance: 20 °C (68 °F): 54.2–69.0 k Ω 100 °C (212 °F): 3.12–3.48 k Ω Measurement steps: Suspend the engine temperature sensor in a container filled with water. Slowly heat the water. Measure the resistance when the speci- fied temperature is reached. INTAKE AIR TEMPERATURE SENSOR 1. Measure: Intake air temperature sensor resistance (at the specified temperature) Out of specification → Replace. Intake air temperature sensor resistance: 0 °C (32 °F): 5.4–6.6 k Ω 80 °C (176 °F): 0.29–0.39 k Ω Measurement steps: Suspend the intake air temperature sen- sor in a container filled with water. Slowly heat the water. Measure the resistance when the speci- fied temperature is reached.
7-22 E –+ELECIGNITION SYSTEM THERMOSWITCH (ENGINE) 1. Check: Thermoswitch (engine) continuity (at the specified temperature) Out of specification → Replace. 1 No continuity È Temperature 2 Continuity É Time THERMOSWITCH (EXHAUST) 1. Check: Thermoswitch (exhaust) continuity (at the specified temperature) Out of specification → Replace. 1 No continuity È Temperature 2 Continuity É Time Thermoswitch (engine) continuity temperature: a 84–90 °C (183–194 °F) b 70–84 °C (158–183 °F) Checking steps: Suspend the thermoswitch (engine) in a container filled with water. Place a thermometer in the water. Slowly heat the water. Measure the continuity when the speci- fied temperature is reached. Thermoswitch (exhaust) continuity temperature: a 94–100 °C (201–212 °F) b 80–94 °C (176–201 °F) Checking steps: Suspend the thermoswitch (exhaust) in a container filled with water. Place a thermometer in the water. Slowly heat the water. Measure the continuity when the speci- fied temperature is reached.
7-23 E –+ELECIGNITION SYSTEM MAIN AND FUEL PUMP RELAY 1. Check: Main and fuel pump relay continuity Faulty → Replace. Checking steps: Connect the tester leads between the main and fuel pump relay terminals 5 , 6 and 7 . Connect the terminals 2 or 3 to the pos- itive battery terminal. Connect the terminal 1 to the negative battery terminal. Check that there is continuity between the main and fuel pump relay terminals. Check that there is no continuity between the main and fuel pump relay terminals after disconnecting terminals 2 , 3 or 1 . Connect the tester leads between the main and fuel pump relay terminals 7 and 8 . Connect the terminals 4 to the negative battery terminal. Connect the terminal 6 to the positive battery terminal. Check that there is continuity between the main and fuel pump relay terminals. Check that there is no continuity between the main and fuel pump relay terminals after disconnecting terminals 4 or 6 . UP –+ 8 7 6 5 4 3 2 1 –+ 8 7 6 5 4 3 2 1
7-24 E –+ELECIGNITION SYSTEM THROTTLE POSITION SENSOR 1. Measure: Throttle position sensor output voltage Out of specification → Adjust the throttle bodies synchronization. Refer to “FUEL INJECTION SYSTEM” in Chapter 4. Test harness (3 pins): YB-06793/90890-06793 Test connector: YW-06862/90890-06862 Throttle position sensor output voltage: Pink (P) – Black/Orange (B/O) 0.760 ± 0.016 V Measurement steps: Connect the test harness (3 pins) to the throttle position sensor 1 . To start the ECM normally, use the Yamaha Diagnostic System. Use the test connector 2 to start the ECU normally only if the Yamaha Diagnostic System is not available. Measure the throttle position sensor out- put voltage. 1 B/O P 2
7-25 E –+ELECIGNITION SYSTEM CAM POSITION SENSOR 1. Measure: Cam position sensor output voltage Out of specification → Replace. NOTE: When operating the Yamaha Diagnostic Sys- tem, electric power is supplied to the cam posi- tion sensor. Test harness (3 pins): YB-06777/90890-06777 Cam position sensor output voltage: Green/orange (G/O) – Black/orange (B/O) Position Voltage (V) A More than 0.8 B Less than 4.8 Measurement steps: Remove the cam position sensor. Connect the test harness (3 pins) to the cam position sensor. Operate the Yamaha Diagnostic System. Measure the output voltage when holding a screwdriver to the sensor and when holding it away from the sensor.
7-26 E –+ELECIGNITION SYSTEM INTAKE AIR PRESSURE SENSOR 1. Measure: Intake air pressure sensor output volt- age Out of specification → Replace. È: Output voltage É: Vacuum pressure NOTE: When operating the Yamaha Diagnostic Sys- tem, electric power is supplied to the intake air pressure sensor. Test harness (3 pins): YB-06769/90890-06769 Vacuum/pressure pump gauge set: YB-35956-A/90890-06756 Intake air pressure sensor output voltage: Pink/green (P/G) – Black/orange (B/O) 1101.3 kPa (1.01 kgf/cm 2, 14.4 psi): a4.00 V 250 kPa (0.5 kgf/cm 2, 7.1 psi): b1.97 V 320 kPa (0.2 kgf/cm 2, 2.8 psi): c0.79 V Measurement steps: Remove the intake air pressure sensor. Connect the test harness (3 pins) to the intake air pressure sensor. Operate the Yamaha Diagnostic System. Apply vacuum pressure to the intake air pressure sensor and measure the output voltage. B/O P/G È a b c 32 1 É
7-27 E –+ELECIGNITION SYSTEM SLANT DETECTION SWITCH 1. Check: Slant detection switch continuity Out of specification → Replace. PositionLead color Blue/black (L/B)Black/ orange (B/O) Normal operation È Overturned É UP UP È É