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Yamaha Waverunner 3 Manual

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    Page
    of 426
    							7-18
    E
    –+ELECIGNITION SYSTEM
    2. Measure:
    Pulser coil output peak voltage
    Below specification →
     Replace the
    pulser coil. 
    NOTE:
    To crank the engine, connect the engine shut-
    off cord (lanyard), and then press the start
    switch and engine stop switch simultaneously.
    3. Measure:
    Lighting coil output peak voltage
    Below specification →
     Replace the light-
    ing coil.
    NOTE:
    To crank the engine, connect the engine shut-
    off cord (lanyard), and then press the start
    switch and engine stop switch simultaneously.
    Test harness (3 pins):
    YB-06791/90890-06791
    Pulser coil output peak voltage:
    White (W) – Black (B)
    Red (R) – Black (B)
    r/minUnloaded Loaded
    Cranking 2,000 3,500
    V4 42338
    Test harness (3 pins):
    YB-06770/90890-06770
    Lighting coil output peak voltage:
    Green (G) – Green (G)
    r/minUnloaded Loaded
    Cranking 2,000 3,500
    V9 81112 
    						
    							7-19
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    –+ELEC
    4. Measure:
    Rectifier/regulator output voltage
    Below specification →
     Replace the recti-
    fier/regulator.
    NOTE:
    Before measuring the output peak voltage,
    make sure that the battery is fully charged.
    The output voltage gradually increases after
    the engine is started, therefore, maintain the
    specified engine speed for approximately 1
    minute to measure the output voltage.
    BATTERY
    Refer to “ELECTRICAL” in Chapter 3.
    FUSE
    Refer to “STARTING SYSTEM”.
    SPARK PLUGS
    Refer to “POWER UNIT” in Chapter 3.
    SPARK PLUG LEAD ASSEMBLY
    1. Inspect:
    Spark plug lead assembly
    Cracks/damage →
     Replace.
    Test harness (6 pins):
    YB-06790/90890-06790
    Rectifier/regulator output 
    voltage:
    Red (R) – Black (B)
    r/minLoaded
    3,500
    V 14.5
    2. Measure:
    Spark plug lead resistance
    Out of specification →
     Replace.
    Spark plug lead resistance:
    #1: 6.4–14.9 kΩ
    #2: 5.9–13.8 kΩ
    #3: 4.7–11.1 kΩ
    #4: 4.4–10.5 kΩ
    IGNITION SYSTEM 
    						
    							7-20
    E
    –+ELEC
    IGNITION COIL
    1. Measure:
    Primary coil resistance
    Out of specification →
     Replace.
    NOTE:
    When measuring a resistance of 10 Ω
     or less
    with the digital tester, the correct measurement
    cannot be obtained because of the tester’s
    internal resistance. 
    Refer to “Low resistance measurement”.
    Primary coil resistance:
    Black/white (B/W) – Red (R)
    1.53–2.07 
    Ω at 20 °C (68 °F)
    2. Measure:
    Secondary coil resistance
    Out of specification →
     Replace.
    Secondary coil resistance:
    12.5–16.9 k
    Ω at 20 °C (68 °F)
    ENGINE STOP SWITCH
    1. Check:
    Engine stop switch continuity
    Out of specification →
     Replace.
    Engine stop switch continuity
    (black coupler)
    Clip PositionLead color
    White Black
    InstalledFree
    Push
    RemovedFree
    Push
    IGNITION SYSTEM 
    						
    							7-21
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    –+ELECIGNITION SYSTEM
    ENGINE TEMPERATURE SENSOR
    1. Measure:
    Engine temperature sensor resistance
    (at the specified temperature)
    Out of specification →
     Replace. 
    Engine temperature sensor 
    resistance:
    20 °C (68 °F): 54.2–69.0 k
    Ω 
    100 °C (212 °F): 3.12–3.48 k
    Ω 
    Measurement steps:
    Suspend the engine temperature sensor
    in a container filled with water.
    Slowly heat the water.
    Measure the resistance when the speci-
    fied temperature is reached.
    INTAKE AIR TEMPERATURE SENSOR
    1. Measure:
    Intake air temperature sensor resistance
    (at the specified temperature)
    Out of specification →
     Replace. 
    Intake air temperature sensor 
    resistance:
    0 °C (32 °F): 5.4–6.6 k
    Ω 
    80 °C (176 °F): 0.29–0.39 k
    Ω 
    Measurement steps:
    Suspend the intake air temperature sen-
    sor in a container filled with water.
    Slowly heat the water.
    Measure the resistance when the speci-
    fied temperature is reached. 
    						
    							7-22
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    –+ELECIGNITION SYSTEM
    THERMOSWITCH (ENGINE)
    1. Check:
    Thermoswitch (engine) continuity
    (at the specified temperature)
    Out of specification →
     Replace. 
    1 No continuity
    È Temperature
    2 Continuity
    É Time
    THERMOSWITCH (EXHAUST)
    1. Check:
    Thermoswitch (exhaust) continuity
    (at the specified temperature)
    Out of specification →
     Replace. 
    1 No continuity
    È Temperature
    2 Continuity
    É Time
    Thermoswitch (engine) continuity 
    temperature:
    a 84–90 °C (183–194 °F)
    b 70–84 °C (158–183 °F)
    Checking steps:
    Suspend the thermoswitch (engine) in a
    container filled with water.
    Place a thermometer in the water.
    Slowly heat the water.
    Measure the continuity when the speci-
    fied temperature is reached.
    Thermoswitch (exhaust) 
    continuity temperature:
    a 94–100 °C (201–212 °F)
    b 80–94 °C (176–201 °F)
    Checking steps:
    Suspend the thermoswitch (exhaust) in a
    container filled with water.
    Place a thermometer in the water.
    Slowly heat the water.
    Measure the continuity when the speci-
    fied temperature is reached. 
    						
    							7-23
    E
    –+ELECIGNITION SYSTEM
    MAIN AND FUEL PUMP RELAY
    1. Check:
    Main and fuel pump relay continuity
    Faulty →
     Replace. 
    Checking steps:
    Connect the tester leads between the
    main and fuel pump relay terminals 5
    , 6
    and 7
    .
    Connect the terminals 2
     or 3
     to the pos-
    itive battery terminal.
    Connect the terminal 1
     to the negative
    battery terminal.
    Check that there is continuity between
    the main and fuel pump relay terminals.
    Check that there is no continuity between
    the main and fuel pump relay terminals
    after disconnecting terminals 2
    , 3
     or 1
    .
    Connect the tester leads between the
    main and fuel pump relay terminals 7
    and 8
    .
    Connect the terminals 4
     to the negative
    battery terminal.
    Connect the terminal 6
     to the positive
    battery terminal.
    Check that there is continuity between
    the main and fuel pump relay terminals.
    Check that there is no continuity between
    the main and fuel pump relay terminals
    after disconnecting terminals 4
     or 6
    .
    UP
    –+
    8
    7
    6
    5
    4
    3
    2
    1
    –+
    8
    7
    6
    5
    4
    3
    2
    1 
    						
    							7-24
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    –+ELECIGNITION SYSTEM
    THROTTLE POSITION SENSOR
    1. Measure:
    Throttle position sensor output voltage
    Out of specification →
     Adjust the throttle
    bodies synchronization.
    Refer to “FUEL INJECTION SYSTEM”
    in Chapter 4.
    Test harness (3 pins):
    YB-06793/90890-06793
    Test connector:
    YW-06862/90890-06862
    Throttle position sensor output 
    voltage:
    Pink (P) – Black/Orange (B/O)
    0.760 
    ± 0.016 V
    Measurement steps:
    Connect the test harness (3 pins) to the
    throttle position sensor 1
    .
    To start the ECM normally, use the
    Yamaha Diagnostic System. Use the test
    connector 2
     to start the ECU normally
    only if the Yamaha Diagnostic System is
    not available.
    Measure the throttle position sensor out-
    put voltage.
    1
    B/O
    P
    2 
    						
    							7-25
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    –+ELECIGNITION SYSTEM
    CAM POSITION SENSOR
    1. Measure:
    Cam position sensor output voltage
    Out of specification →
     Replace.
    NOTE:
    When operating the Yamaha Diagnostic Sys-
    tem, electric power is supplied to the cam posi-
    tion sensor.
    Test harness (3 pins):
    YB-06777/90890-06777
    Cam position sensor output 
    voltage:
    Green/orange (G/O) – 
    Black/orange (B/O)
    Position Voltage (V)
    A More than 0.8
    B Less than 4.8
    Measurement steps:
    Remove the cam position sensor.
    Connect the test harness (3 pins) to the
    cam position sensor.
    Operate the Yamaha Diagnostic System.
    Measure the output voltage when holding
    a screwdriver to the sensor and when
    holding it away from the sensor. 
    						
    							7-26
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    –+ELECIGNITION SYSTEM
    INTAKE AIR PRESSURE SENSOR
    1. Measure:
    Intake air pressure sensor output volt-
    age
    Out of specification →
     Replace.
    È: Output voltage
    É: Vacuum pressure 
    NOTE:
    When operating the Yamaha Diagnostic Sys-
    tem, electric power is supplied to the intake air
    pressure sensor.
    Test harness (3 pins):
    YB-06769/90890-06769
    Vacuum/pressure pump gauge 
    set:
    YB-35956-A/90890-06756
    Intake air pressure sensor output 
    voltage:
    Pink/green (P/G) – 
    Black/orange (B/O)
    1101.3 kPa 
    (1.01 kgf/cm
    2, 14.4 psi):
    a4.00 V
    250 kPa 
    (0.5 kgf/cm
    2, 7.1 psi):
    b1.97 V
    320 kPa 
    (0.2 kgf/cm
    2, 2.8 psi):
    c0.79 V
    Measurement steps:
    Remove the intake air pressure sensor.
    Connect the test harness (3 pins) to the
    intake air pressure sensor.
    Operate the Yamaha Diagnostic System.
    Apply vacuum pressure to the intake air
    pressure sensor and measure the output
    voltage.
    B/O
    P/G
    È
    a
    b
    c
    32 1
    É 
    						
    							7-27
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    –+ELECIGNITION SYSTEM
    SLANT DETECTION SWITCH
    1. Check:
    Slant detection switch continuity
    Out of specification →
     Replace.
    PositionLead color
    Blue/black 
    (L/B)Black/
    orange 
    (B/O)
    Normal 
    operation 
    È 
    Overturned 
    É 
    UP
    UP
    È
    É 
    						
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