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Yamaha Waverunner 3 Manual

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    Page
    of 426
    							8-14
    E
    HULL
    HOODSTEERING MASTER
    SERVICE POINTS
    Steering master components inspection
    1. Inspect:
    Each component part
    Damage/wear →
     Replace the steering
    master. 
    						
    							8-15
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND 
    SPEED SENSOR LEAD
    REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    REMOTE CONTROL CABLES 
    AND SPEED SENSOR LEAD 
    REMOVALFollow the left “Step” for removal.
    Service lid 1 Refer to “FRONT HOOD”.
    Front seat assembly Refer to “SEATS AND HAND GRIP”.
    Glove compartment Refer to “STEERING CONSOLE COVER”.
    1 Steering cable end 1
    2 Nut/washer 2/2
    3Bracket 1
    4Nut 2
    5 Steering cable holder 1 
    						
    							8-16
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND 
    SPEED SENSOR LEAD
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    6Nut 1
    7 Steering cable 1
    8 Packing 1
    9 Speed sensor coupler 1
    10 Nut 1
    11 Cap 1
    12 Screw 4
    13 Speed sensor 1
    14 Shift cable end 1
    15 Nut 2 
    						
    							8-17
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND 
    SPEED SENSOR LEAD
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    16 Shift cable holder 2
    17 Nut 1
    18 Shift cable 1
    19 Packing 1
    20 Nut 1
    21 Pin 1
    22 QSTS cable end 1
    23 Nut 1
    24 QSTS cable 1
    25 Packing 1
    Reverse the removal steps for installation. 
    						
    							8-18
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND SPEED SENSOR 
    LEAD
    SERVICE POINTS
     WARNING
    When routing the cables, do not grasp the
    cable by the outer crimped sheath or steel
    end. This could deform or loosen the cable
    end due to extreme angles and or pressure.
    Always hold the cables by the outer cover
    below the crimp.
    If a cable becomes damaged replace it.
    Never attempt to repair a damaged cable.
    Remote control cables inspection
    1. Inspect:
    Steering cable
    QSTS cable
    Shift cable
    Frays/kinks/rough movement →
     
    Replace.
    Steering cable (jet pump end) installation
    1. Install:
    Steering cable 
     WARNING
    The steering cable must be screwed in at
    least 8 mm (0.31 in).
    Steering cable set length 
    a 
    (jet pump end):
    14.5 mm (0.57 in)
    Steering cable stopper installation
    1. Install:
    Steering cable stopper
     WARNING
    Be sure to the steering cable stopper into
    the groove in the outer cable as shown in
    the illustration. 
    						
    							8-19
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND 
    SPEED SENSOR LEAD
    QSTS cable (jet pump end) installation
    1. Install:
    QSTS cable (jet pump end) 
     WARNING
    The QSTS cable must be screwed in more
    than 8 mm (0.31 in).
    QSTS cable set length 
    a 
    (jet pump end):
    13.6 mm (0.54 in)
    QSTS cable stopper installation
    1. Install:
    QSTS cable stopper
     WARNING
    Be sure to fit the projection 
    1 on the QSTS
    cable stopper into the groove in the outer
    cable.
    Shift cable (jet pump end) installation
    1. Install:
    Shift cable (jet pump end) 
     WARNING
    The shift cable must be screwed in more
    than 8 mm (0.31 in).
    Shift cable set length 
    a 
    (jet pump end):
    13.6 mm (0.54 in) 
    						
    							8-20
    E
    HULL
    HOOD
    REMOTE CONTROL CABLES AND 
    SPEED SENSOR LEAD
    Shift cable holder installation
    1. Install:
    Shift cable holders
    NOTE:
    Install the shift cable holders so that mark a
    and mark b
     are in the positions shown in the
    illustration.
    Shift cable stopper installation
    1. Install:
    Shift cable stopper
     WARNING
    Be sure to fit the projection 
    1 on the shift
    cable stopper into the groove in the outer
    cable.
    Remote control cables adjustment
    Refer to “CONTROL SYSTEM” in Chap-
    ter 3. 
    						
    							8-21
    E
    HULL
    HOODFRONT HOOD
    FRONT HOOD
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    FRONT HOOD REMOVAL
    Follow the left “Step” for removal.
    1 Nut/washer 4/4
    2 Front hood assembly 1
    3Bolt 4
    4Bolt 2
    5 Hinge assembly 1
    6Bolt 2
    7 Hood lock assembly 1
    27
    6
    48
    9
    3
    5
    111 10
    6 × 18 mm 
    6 × 18 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    6 × 30 mm 
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 
    1.5 N • m (0.15 kgf 
    • m, 1.1 ft 
    • Ib)
    LT
    271
    LT
    242
    LT
    242
    LT
    242
    6 × 10 mm  
    						
    							8-22
    E
    HULL
    HOOD
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    8Bolt 4
    9 Service lid 1 1
    10 Screw 4
    11 Service lid 2 1
    Reverse the removal steps for installation.
    27
    6
    48
    9
    3
    5
    111 10
    6 × 18 mm 
    6 × 18 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    6 × 30 mm 
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 
    1.5 N • m (0.15 kgf 
    • m, 1.1 ft 
    • Ib)
    LT
    271
    LT
    242
    LT
    242
    LT
    242
    6 × 10 mm 
    FRONT HOOD 
    						
    							8-23
    E
    HULL
    HOODFRONT HOOD
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    HINGE DISASSEMBLY
    Follow the left “Step” for disassembly.
    1 Circlip 2
    2 Pin (long) 1
    3 Hinge 1
    4 Pin (short) 1
    5 Damper stay 1
    6 Collar 2
    7 Grommet 2
    4
    51
    7
    6
    10
    2
    7
    6
    1
    8
    9 3 
    						
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