Yamaha Waverunner 3 Manual
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8-14 E HULL HOODSTEERING MASTER SERVICE POINTS Steering master components inspection 1. Inspect: Each component part Damage/wear → Replace the steering master.
8-15 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points REMOTE CONTROL CABLES AND SPEED SENSOR LEAD REMOVALFollow the left “Step” for removal. Service lid 1 Refer to “FRONT HOOD”. Front seat assembly Refer to “SEATS AND HAND GRIP”. Glove compartment Refer to “STEERING CONSOLE COVER”. 1 Steering cable end 1 2 Nut/washer 2/2 3Bracket 1 4Nut 2 5 Steering cable holder 1
8-16 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 6Nut 1 7 Steering cable 1 8 Packing 1 9 Speed sensor coupler 1 10 Nut 1 11 Cap 1 12 Screw 4 13 Speed sensor 1 14 Shift cable end 1 15 Nut 2
8-17 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 16 Shift cable holder 2 17 Nut 1 18 Shift cable 1 19 Packing 1 20 Nut 1 21 Pin 1 22 QSTS cable end 1 23 Nut 1 24 QSTS cable 1 25 Packing 1 Reverse the removal steps for installation.
8-18 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD SERVICE POINTS WARNING When routing the cables, do not grasp the cable by the outer crimped sheath or steel end. This could deform or loosen the cable end due to extreme angles and or pressure. Always hold the cables by the outer cover below the crimp. If a cable becomes damaged replace it. Never attempt to repair a damaged cable. Remote control cables inspection 1. Inspect: Steering cable QSTS cable Shift cable Frays/kinks/rough movement → Replace. Steering cable (jet pump end) installation 1. Install: Steering cable WARNING The steering cable must be screwed in at least 8 mm (0.31 in). Steering cable set length a (jet pump end): 14.5 mm (0.57 in) Steering cable stopper installation 1. Install: Steering cable stopper WARNING Be sure to the steering cable stopper into the groove in the outer cable as shown in the illustration.
8-19 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD QSTS cable (jet pump end) installation 1. Install: QSTS cable (jet pump end) WARNING The QSTS cable must be screwed in more than 8 mm (0.31 in). QSTS cable set length a (jet pump end): 13.6 mm (0.54 in) QSTS cable stopper installation 1. Install: QSTS cable stopper WARNING Be sure to fit the projection 1 on the QSTS cable stopper into the groove in the outer cable. Shift cable (jet pump end) installation 1. Install: Shift cable (jet pump end) WARNING The shift cable must be screwed in more than 8 mm (0.31 in). Shift cable set length a (jet pump end): 13.6 mm (0.54 in)
8-20 E HULL HOOD REMOTE CONTROL CABLES AND SPEED SENSOR LEAD Shift cable holder installation 1. Install: Shift cable holders NOTE: Install the shift cable holders so that mark a and mark b are in the positions shown in the illustration. Shift cable stopper installation 1. Install: Shift cable stopper WARNING Be sure to fit the projection 1 on the shift cable stopper into the groove in the outer cable. Remote control cables adjustment Refer to “CONTROL SYSTEM” in Chap- ter 3.
8-21 E HULL HOODFRONT HOOD FRONT HOOD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points FRONT HOOD REMOVAL Follow the left “Step” for removal. 1 Nut/washer 4/4 2 Front hood assembly 1 3Bolt 4 4Bolt 2 5 Hinge assembly 1 6Bolt 2 7 Hood lock assembly 1 27 6 48 9 3 5 111 10 6 × 18 mm 6 × 18 mm 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib) 6 × 30 mm 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 1.5 N • m (0.15 kgf • m, 1.1 ft • Ib) LT 271 LT 242 LT 242 LT 242 6 × 10 mm
8-22 E HULL HOOD EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 8Bolt 4 9 Service lid 1 1 10 Screw 4 11 Service lid 2 1 Reverse the removal steps for installation. 27 6 48 9 3 5 111 10 6 × 18 mm 6 × 18 mm 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib) 6 × 30 mm 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 1.5 N • m (0.15 kgf • m, 1.1 ft • Ib) LT 271 LT 242 LT 242 LT 242 6 × 10 mm FRONT HOOD
8-23 E HULL HOODFRONT HOOD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points HINGE DISASSEMBLY Follow the left “Step” for disassembly. 1 Circlip 2 2 Pin (long) 1 3 Hinge 1 4 Pin (short) 1 5 Damper stay 1 6 Collar 2 7 Grommet 2 4 51 7 6 10 2 7 6 1 8 9 3