Yamaha Waverunner 3 Manual
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5-12 EPOWREXHAUST PIPES 1 AND 2 EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 7 Dowel pin 2 8 Clamp/cooling water hose 2/2È From cooling water inlet 9Bolt 4 10 Bolt 6 11 Exhaust pipe 1 1 12 Gasket 1 13 Dowel pin 2 Reverse the removal steps for installation. E E E LT 242LT 242 LT 242 19 48 1012 13 6 7 5 4 4 4 2 3 11È È 6th 39 N • m (3.9 kgf • m, 28 ft • Ib) 1st 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 75 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 8 × 45 mm 2nd 42 N • m (4.2 kgf • m, 30 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 10 × 35 mm 2nd 42 N • m (4.2 kgf • m, 30 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 9th 39 N • m (3.9 kgf • m, 28 ft • Ib) 4th 39 N • m (3.9 kgf • m, 28 ft • Ib) 7th 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 39 N • m (3.9 kgf • m, 28 ft • Ib) 10th 39 N • m (3.9 kgf • m, 28 ft • Ib) 5th 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 125 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 8th 39 N • m (3.9 kgf • m, 28 ft • Ib) 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib) Not reusable
5-13 EPOWREXHAUST MANIFOLD EXHAUST MANIFOLD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points EXHAUST MANIFOLD REMOVAL Follow the left “Step” for removal. Exhaust pipes 1 and 2 Refer to “EXHAUST PIPES 1 AND 2”. 1 Joint assembly 1È To pressure control valve NOTE: Install the cooling water hose with the white mark a facing up. 2Bolt 2 3Bolt 4 4 Exhaust manifold 1 1 5 Dowel pin 2 4 3 256 71010 9 8 5LT 242 LT 242LT 242 LT 242 1 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 70 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) a È 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 95 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 55 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 95 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib)
5-14 EPOWREXHAUST MANIFOLD EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 6Bolt 1 7Bolt 4 8 Exhaust manifold 2 1 9Gasket 1 10 Dowel pin 2 Reverse the removal steps for installation. 4 3 256 71010 9 8 5LT 242 LT 242LT 242 LT 242 1 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 70 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) a È 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 95 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 55 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) 2nd 22 N • m (2.2 kgf • m, 16 ft • Ib) 1st 22 N • m (2.2 kgf • m, 16 ft • Ib) 8 × 95 mm 3rd 35 N • m (3.5 kgf • m, 25 ft • Ib) Not reusable
5-15 EPOWROIL TANK OIL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points OIL TANK REMOVAL Follow the left “Step” for removal. Engine unit Refer to “ENGINE UNIT”. Air filter case Refer to “FUEL INJECTION SYSTEM” in Chapter 4. Ignition coil box Refer to “ELECTRICAL BOX AND IGNITION COIL BOX” in Chapter 7. Thermostat housing Refer to “THERMOSTAT”. 1 Clamp/cooling water hose 1/1È To exhaust joint 2Bolt 4 3 Water jacket 1 4Gasket 1 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572292826 25 27 26 22 2017 18 19 16 15 21 1223 24 5 3 4 11 1 13 10 6 895 72 E 6AA 6 × 35 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 30 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 28 N • m (2.8 kgf • m, 20 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 8 × 80 mm2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 10 × 70 mm 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib)7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 16 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 20 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 12 mm È Ë Í ÉÊ Ì14 b a 4 Not reusable
5-16 EPOWROIL TANK EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 5 Clamp/breather hose 2/1 6 Clamp/breather hose 2/1É To oil pump Align the mark a of the breather hose with the parting line of the oil separator. 7Bolt 3 8 Collar 2 9 Oil separator 1 10 Clamp/breather hose 1/1Ê To air filter case Mark b 11 Clamp/breather hose 1/1Ë From cylinder head cover LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572292826 25 27 26 22 2017 18 19 16 15 21 1223 24 5 3 4 11 1 13 10 6 895 72 E 6AA 6 × 35 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 30 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 28 N • m (2.8 kgf • m, 20 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 8 × 80 mm2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 10 × 70 mm 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib)7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 16 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 20 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 12 mm È Ë Í ÉÊ Ì14 b a 4
5-17 EPOWROIL TANK EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 12 Clamp/cooling water hose 1/1Ì From cooling water inlet 13 Clamp/cooling water hose 1/1Í From pressure control valve 14 Bolt 1 15 Collar 1 16 Band 1 17 Bolt 3 18 Cover 1 19 Gasket 1 20 Bolt 2 21 Ground lead 2 22 Bolt 4 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572292826 25 27 26 22 2017 18 19 16 15 21 1223 24 5 3 4 11 1 13 10 6 895 72 E 6AA 6 × 35 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 30 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 28 N • m (2.8 kgf • m, 20 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 8 × 80 mm2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 10 × 70 mm 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib)7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 16 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 20 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 12 mm È Ë Í ÉÊ Ì14 b a 4 Not reusable
5-18 EPOWROIL TANK EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 23 Nut 2 24 Oil tank 1 25 Pin 2 26 O-ring 4 27 Connector 2 28 Bolt 2 29 Oil tank stay 1 Reverse the removal steps for installation. LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572 LT 572292826 25 27 26 22 2017 18 19 16 15 21 1223 24 5 3 4 11 1 13 10 6 895 72 E 6AA 6 × 35 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 30 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib) 2nd 28 N • m (2.8 kgf • m, 20 ft • Ib) 1st 15 N • m (1.5 kgf • m, 11 ft • Ib) 8 × 80 mm2nd 15 N • m (1.5 kgf • m, 11 ft • Ib) 1st 2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 10 × 70 mm 3rd 39 N • m (3.9 kgf • m, 28 ft • Ib)7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 16 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 20 mm 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 6 × 12 mm È Ë Í ÉÊ Ì14 b a 4 Not reusable
5-19 EPOWROIL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points OIL TANK DISASSEMBLY Follow the left “Step” for disassembly. 1 Bolt/washer 2/2 2 Bracket/grommet 2/2 3Bolt 4 4 Hunger 2 5 Oil filter cap 1 6 Packing 1 7Bolt 8 8 Oil tank cover 1 9Gasket 1 10 Bolt 10 E E E E 3 4 9 13 12 11 10 18 1920 23 212220 2119 171518 14 16 7 8 65 LT 572 LTLT 572 LT LT 572 LT LT 572 LT LT 572 LT 6 × 25 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 14 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 14 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 35 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 4 × 15 mm 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) Not reusable
5-20 EPOWROIL TANK EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 11 Oil breather plate 1 1 12 Oil breather plate 2 1 13 Gasket 1 14 Bolt 3 15 Baffle plate 1 16 Bolt 2 17 Oil strainer 1 18 Bolt 24 19 Oil cooler cover 2 20 Gasket 2 E E E E 3 4 9 13 12 11 10 18 1920 23 212220 2119 171518 14 16 7 8 65 LT 572 LTLT 572 LT LT 572 LT LT 572 LT LT 572 LT 6 × 25 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 14 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 14 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 35 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 4 × 15 mm 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) Not reusable Not reusable
5-21 EPOWROIL TANK EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 21 Screw 1 22 Anode 1 23 Oil tank 1 Reverse the disassembly steps for assembly. E E E E 3 4 9 13 12 11 10 18 1920 23 212220 2119 171518 14 16 7 8 65 LT 572 LTLT 572 LT LT 572 LT LT 572 LT LT 572 LT 6 × 25 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 14 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 6 × 14 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5 × 35 mm 2nd 4.4 N • m (0.44 kgf • m, 3.2 ft • Ib) 1st 1.9 N • m (0.19 kgf • m, 1.4 ft • Ib) 6 × 20 mm 2nd 7.6 N • m (0.76 kgf • m, 5.5 ft • Ib) 1st 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 4 × 15 mm 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)