Yamaha 2007 R6 Service
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CABLE ROUTING 2-52 1. Main switch lead 2. Left handlebar switch lead 3. Left radiator fan motor lead 4. Wire harness 5. Radiator inlet pipe 6. Fuel tank breather hose (except for California) 7. Sidestand switch lead 8. AC magneto lead 9. Front left turn signal/position light lead 10. Main switch lead 11. Left handlebar switch lead 12. Left radiator fan motor lead 13. Fuel tank drain hose 14. Oil level switch lead A. Bend the wire harness so that it is routed along the rectifier/regulator holder and is aligned with the plastic locking tie installation locations. B. 45 –55 mm (1.77–2.17 in) C. Pass a plastic locking tie through the holes in the coupler holder, and then fasten the wire harness with the tie. D. Pass the left radiator fan motor lead through the opening in the frame, and then route the lead under the wire harness. E. Pass the starter motor lead, speed sensor lead, sidestand switch lead, and oil level switch lead between the holder on the engine and the crankcase boss, making sure to route the starter motor lead to the outside of the other leads. F. Fasten the fuel tank drain hose and fuel tank breather hose (except for California) with the holder, making sure to fasten the hoses below the holder on the engine. G. 30 –50 mm (1.18–1.97 in) H. Pass the fuel tank drain hose, fuel tank breather hose (except for California), and sidestand switch lead through the guides on the sidestand shield, making sure to route the lead to the inside of the hoses. I. Pass the AC magneto lead between the frame and the throttle body, and then route it under the radiator inlet pipe. J. After connecting the AC magneto coupler, slide the cover over the coupler. K. To the front left turn signal/position light L. Pass a plastic locking tie through the holes in the coupler holder, and then fasten the wire harness with the tie, making sure to install the tie with its buckle positioned toward the rear of the vehicle and its end facing inward. Cut off the excess end of the plastic locking tie to 2 –10 mm (0.08–0.39 in). M. Bend back the left radiator fan motor lead as shown in the illustration, and then insert the projection on the coupler into the hole in the left coupler holder. The lead may be routed to the inside or the outside of the coupler. N. Route the AC magneto lead under the left radiator fan motor lead.
CABLE ROUTING 2-53 A-A A B B A A B C D EF G H IJ K L M NO E P E Q W X R V U T S S 123457 6 7 6 8 8 9 10 10 11 11 1213 13 14 15 16 17 181920 20 2122232425 26 27 2829 30 31 32 3245˚ 135˚ B-B
CABLE ROUTING 2-54 1. Front right turn signal/position light lead 2. Right radiator fan motor lead 3. Throttle position sensor (for throttle valves) lead 4. Throttle servo motor lead 5. Throttle position sensor (for throttle cable pulley) lead 6. Ignition coil lead 7. Crankshaft position sensor lead 8. Sub-wire-harness 2 9. Coolant temperature sensor lead 10. Rear brake light switch lead 11. O 2 sensor lead 12. EXUP servo motor lead 13. Neutral switch lead 14. Fuel pump coupler 15. Fuel sender coupler 16. Fuel tank breather hose (except for California) 17. Fuel tank drain hose 18. Negative battery lead 19. Engine ground lead 20. Sub-wire-harness 3 21. Oil level switch lead 22. Sidestand switch lead 23. Speed sensor lead 24. Starter motor lead 25. Left radiator fan motor lead 26. Main switch lead 27. Left handlebar switch lead 28. Throttle cable (accelerator cable) 29. Throttle cable (decelerator cable) 30. Right handlebar switch lead 31. Headlight sub-wire-harness 2 32. Wire harness A. To the headlight B. Fasten the headlight lead with the holder. C. To the front right turn signal/position light D. Insert the projection on the plastic band into the hole in the coupler holder, and then fasten the wire harness, right radiator fan motor lead, throttle position sensor (for throttle valves) lead, throttle servo motor lead, and throttle position sensor (for throttle cable pulley) lead with the band, making sure to route the right radiator fan motor lead to the inside of the wire harness and to face the end of the band upward. E. To the engine F. To the throttle bodies G. To the coolant temperature sensor H. Route the coolant temperature sensor lead above the crankshaft position sensor lead, neutral switch lead, oil level switch lead, and sidestand switch lead. I. Position the sub-wire harness 2 coupler on top of the wire harness. J. Route the oil level switch lead, speed sensor lead, and crankshaft position sensor lead under the wire harness. K. Insert the projection on the plastic locking tie that is fastened around the wire harness into the hole in the frame. L. Pass the neutral switch lead between the frame and the engine.M. To the ECU N. Install both the engine ground lead terminal and the negative battery lead terminal to the crankcase with the bolt. Make sure that the oil level switch lead and speed sensor lead are routed under the engine ground lead and negative battery lead, the leads are positioned on top of their terminals, and the terminals contact the stopper on the crankcase. O. Position the sub-wire-harness 3 coupler under the wire harness. P. To the secondary injectors Q. Insert the projection on the plastic band into the hole in the coupler holder, and then fasten the wire harness and left radiator fan motor lead with the band, making sure to face the end of the band upward. R. Pass a plastic locking tie through the hole in the coupler holder, and then fasten the wire harness with the tie. Face the end of the plastic locking tie inward. S. To the radiator T. Either lead, the left handlebar switch lead or the main switch lead, may be routed on top. U. Route the throttle cables to the right of the projection on the center air baffle plate on top of the radiator, making sure not to twist them. V. Route the clutch cable above the right air baffle plate on top of the radiator, and then route it downward between the plate and the coupler holder. W. Pass a plastic locking tie through the hole in the stay on the frame from above, and then fasten the wire harness and sub-wire-harness 3 with the tie, making sure to fasten the lead within the 135 ° angle shown in the illustration. Face the end of the plastic locking tie inward. X. Pass a plastic locking tie through the hole in the stay on the frame from above, and then fasten the leads shown in the illustration with the tie, making sure to fasten the sub-wire harness 2 above the stay and the other leads below. Face the end of the plastic locking tie inward.
CABLE ROUTING 2-56 1. Throttle cable (decelerator cable) 2. Throttle cable (accelerator cable) 3. Front brake hose A. Pass the throttle cables between the front fork and the front brake hose. B. When installing the guide on the lower bracket, be sure to pass the front brake hose through it. C. Fasten the front brake hose with the holder, making sure that the paint mark on the hose is visible through the hole in the holder.
CABLE ROUTING 2-57 4 5 7 8 9 11 13 1412 10 15 16 1116 6 A C E B D 56 10 12 16 123
CABLE ROUTING 2-58 1. Canister purge hose (throttle body-#4 to 3-way joint) (for California only) 2. Canister purge hose (3-way joint to canister) (for California only) 3. Fuel tank breather hose (fuel tank to rollover valve) (for California only) 4. Fuel tank breather hose (fuel tank to hose joint) (except for California) 5. Fuel hose (fuel tank to primary injector fuel rail) 6. Crankcase breather hose 7. Fuel tank overflow hose 8. Fuel tank breather hose (except for California) 9. Fuel tank overflow hose (fuel tank to hose joint) 10. Fuel hose (primary injector fuel rail to secondary injector fuel rail) 11. Intake air pressure sensor lead 12. Sub-wire-harness 3 13. Canister purge hose (throttle body-#2 to 3-way joint) (for California only) 14. Atmospheric pressure sensor lead 15. Sub-wire-harness 2 16. Intake air pressure sensor hose A. Face the ends of the clamp rearward. B. Route the sub-wire-harness 3 to the left side of the intake air pressure sensor. C. Fasten the atmospheric pressure sensor lead with the holder on the air filter case. D. Route the atmospheric pressure sensor lead in the groove in the air filter case. E. Fasten the sub-wire-harness 3 with the holder on the air filter case.
CABLE ROUTING 2-59 FF C C E E D D AAG G B B A BC E F D G H I J K 1 123 4 567 89 10 10111213 14 15 1216 1 2 2 3 3 5 6 7 67 910 13 14 1517 L 11417 1310 15 A-AB-B C-C D-DE-EF-FG-G
CABLE ROUTING 2-60 1. Negative battery lead 2. Main fuse leads 3. Lean angle sensor lead 4. ECU (engine control unit) 5. Tail/brake light lead 6. Turn signal light lead (right and left side) 7. License plate light lead 8. Seat lock cable 9. Fuse box lead 10. Sidestand switch lead 11. Positive battery lead 12. Starter relay lead 13. Turn signal relay lead 14. Starter motor lead 15. Relay unit lead 16. ECU lead 17. Wire harness A. Connect the license plate light connectors and the turn signal light couplers. B. Fasten the wire harness and the tail/brake light lead with the holders on the frame. C. Connect the tail/brake light coupler, making sure to position it under the wire harness and between the battery box and the frame. D. Do not route the turn signal/hazard relay lead or relay unit lead over the front of the battery box or the damper. E. Pass the negative battery lead between the battery band and the battery. F. Pass the plastic band through the hole in the rib on the rear lower cowling from the front, and then fasten the turn signal light couplers and license plate light connectors with the band. Place the end of the plastic band between the rear lower cowling and the frame. G. Pass the turn signal light leads and license plate light leads through the hole in the rib on the rear lower cowling. H. Face the end of the plastic band to the left. I. Cut off the excess end of the plastic locking tie to 0 –20 mm (0–0.79 in). J. Be sure to route the wire harness above the negative battery lead and the starter motor lead. K. Route the turn signal relay lead and relay unit lead so that they are cushioned against the damper. L. Be sure not to pinch the leads between the battery cover and the frame.