Yamaha 2007 R6 Service

							LUBRICATION SYSTEM CHART AND DIAGRAMS
2-42
1. Oil pipe
2. Main axle
3. Drive axle 
						

							COOLING SYSTEM DIAGRAMS
2-43
EAS20420
COOLING SYSTEM DIAGRAMS
1
2
3
4 
						

							COOLING SYSTEM DIAGRAMS
2-44
1. Radiator inlet hose
2. Radiator inlet pipe
3. Thermostat outlet hose
4. Radiator 
						

							COOLING SYSTEM DIAGRAMS
2-45
A
A
2
1
3
4
5
6
7
8
613
8
9
15
14 9
10 11 12 
						

							COOLING SYSTEM DIAGRAMS
2-46
1. Water pump breather hose
2. Coolant reservoir hose
3. Coolant reservoir
4. Radiator
5. Radiator outlet hose
6. Oil cooler outlet hose
7. Radiator outlet pipe
8. Water jacket joint inlet hose
9. Water pump outlet pipe
10. Water pump inlet hose
11. Water pump outlet hose
12. Water pump
13. Water jacket joint
14. Oil cooler
15. Oil cooler inlet hose 
						

							CABLE ROUTING
2-47
EAS20430
CABLE ROUTING
A
A
A
B
C
D
E
F
G
HI
J
1
2
3456
7
8
8
9
10
10
11
11
13
14
15
1617
18
12 
						

							CABLE ROUTING
2-48
1. Front brake light switch lead
2. Front brake fluid reservoir hose
3. Right handlebar switch lead
4. Clutch cable
5. Main switch lead
6. Left handlebar switch lead
7. Clutch switch lead
8. Horn lead
9. Front brake hose
10. Throttle cable (decelerator cable)
11. Throttle cable (accelerator cable)
12. Air temperature sensor lead
13. Auxiliary light lead
14. Headlight lead (low beam)
15. Headlight relay lead (on/off)
16. Headlight sub-wire-harness
17. Headlight relay lead (dimmer)
18. Headlight lead (high beam)
A. Fasten the left handlebar switch lead on the front 
side of the front fork with a plastic locking tie. Face 
the end of the plastic locking tie outward, and then 
cut off the excess end of the tie to 2
–10 mm (0.08–0.39 in).
B. Be sure to position the plastic locking tie above 
where the horn leads branch off from the other 
leads.
C. 40
–50 mm (1.57–1.97 in)
D. Pass the throttle cables through the guide on the 
lower bracket, making sure to route the decelerator 
cable above the accelerator cable as shown in the 
illustration.
E. Fasten the horn leads with the holder on the lower 
bracket cover.
F. Install the horn L-shaped connectors so that the 
leads are routed rearward.
G. To the headlight relay (on/off)
H. Fasten the wire harness at the white tape with a 
plastic locking tie.
I. Fasten the headlight relay lead at the white tape 
with a plastic locking tie.
J. Install the headlight relay (dimmer) completely 
onto the tab on the headlight assembly. 
						

							CABLE ROUTING
2-49
1
23
3
4
4
4
55
6
78
9
10
11
12
13
14
14
15
15
16
15
16
17
18
19
19
20
20
21
21
2223
2425 
26 
27
A
B
P
C
D
E
F
G
H
I
K
J
L
M
N
O60˚
A-A
B-B
D-D
C
AA
B B
D
D
C
Q 
						

							CABLE ROUTING
2-50
1. EXUP servo motor lead
2. Crankshaft position sensor lead
3. Ignition coil lead
4. Wire harness
5. Right radiator fan motor lead
6. Front brake fluid reservoir hose
7. Right handlebar switch lead
8. Throttle cable (accelerator cable)
9. Throttle cable (decelerator cable)
10. Front brake hose
11. Headlight sub-wire-harness
12. Coolant reservoir hose
13. Front right turn signal/position light lead
14. Coolant reservoir breather hose
15. Clutch cable
16. Radiator outlet hose
17. Water pump outlet hose
18. Water pump breather hose
19. EXUP cables
20. O
2 sensor lead
21. Rear brake light switch lead
22. Rear brake fluid reservoir hose
23. Rear brake hose
24. Headlight sub-wire-harness 2
25. Headlight sub-wire-harness 1
26. Right radiator fan motor sub-wire-harness
27. Right handlebar switch lead
A. Fasten the EXUP cables, EXUP servo motor lead, 
and rear brake light switch lead with a plastic 
locking tie, making sure to fasten the tie on the 
metal tubes around the cables, 0
–20 mm (0–0.79 
in) from the ends of the tubes. Face the end of the 
plastic locking tie rearward, and then cut off the 
excess end of the tie to 2
–4 mm (0.08–0.16 in).
B. Route the wire harness on top of the heat 
protector, making sure to push the harness inward 
so that it does not protrude past the frame.
C. To the front right turn signal/position light
D. Route the coolant reservoir breather hose between 
the radiator and the coolant reservoir, then to the 
outside of the damper on the radiator.
E. Fasten the clutch cable with the holder, making 
sure that the metal band around the cable is above 
the holder.
F. Cross the coolant reservoir breather hose and 
clutch cable, and then fasten them with the holder, 
making sure to align the top of the holder with the 
bottom edge of the white paint mark on the cable.
G. Fasten the clutch cable to the radiator outlet hose 
with the plastic band, making sure to position the 
band between the screw clamp and the hose 
protector. Install the plastic band with its buckle 
positioned toward the rear of the vehicle and its 
end facing inward.
H. Fasten the coolant reservoir breather hose with the 
holder, making sure that the white paint mark on 
the hose is positioned to the rear of the holder.
I. Pass the clutch cable through the guide on the 
engine.
J. Make sure that the O
2 sensor lead and EXUP 
cables are not twisted or crossed between the 
plastic locking ties.K. Fasten the EXUP cables and O
2 sensor lead with a 
plastic locking tie. Face the end of the plastic 
locking tie rearward, and then cut off the excess 
end of the tie to 2
–4 mm (0.08–0.16 in).
L. Be sure to position the plastic locking tie 0
–20 mm 
(0–0.78 in) below the plastic locking tie fastened 
around the O
2 sensor lead.
M. Pass a plastic locking tie through the bottom hole 
in the bracket, and then fasten the wire harness at 
the positioning tape with the tie. Face the end of 
the plastic locking tie downward, and then cut off 
the excess end of the tie to 2
–10 mm (0.08–0.39 
in).
N. Fasten the clutch cable with the plastic band, 
making sure that the cable is positioned within the 
60
° angle shown in the illustration.
O. Front
P. Bend back the right radiator fan motor sub-wire-
harness as shown in the illustration, and then 
insert the projection on the coupler into the hole in 
the right coupler holder, making sure to route the 
lead to the inside of the coupler.
Q. Route the right radiator fan motor sub-wire-
harness to the inside of the clutch cable. 
						

							CABLE ROUTING
2-51
C
C
B
B-BC-C
A
A
B
B
A
C
M
ND
H
I
J
KL
1
2
3
45
6
67
7
8
10
11
12
13
9
8
14
6
7
13
14
E
F
G