Land Rover Range Rover Body Repair Rover Manual

CHASSIS AND BODY
37
REPAIR REAR DOOR ASSEMBLY
Service repair no - 76.28.02/99
Remove
1.Release door harness protective sleeve from
B/C post.
2.Disconnect door harness multiplugs.
3.Remove check strap retaining pin.
CAUTION: Apply protective tape to B/C
post before drifting out pin.
4.Remove hinge pin retaining clips.
5.With assistance, remove door assembly.
Refit
6.With assistance fit door to hinges.
7.Fit hinge retaining clips.
8.Align check strap and fit retaining pin.
9.Remove protective tape....

76CHASSIS AND BODY NEW RANGE ROVER
38
REPAIR PLASTIC SHEET - REAR DOOR
Service repair no - 76.34.28
Remove
1.Remove rear door trim casing.
See this
section.
2.Remove speaker.See ELECTRICAL, Repair.
3.Remove 2 screws securing amplifier to door.
4.Remove plastic sheet.
Refit
5.Reverse removal procedure.OUTSIDE HANDLE - REAR DOOR
Service repair no - 76.58.02
Remove
1.Remove rear door trim casing.
See this
section.
2.Remove bolt securing handle.
3.Remove outside handle.
NOTE: Operate and pull handle...

CHASSIS AND BODY
39
REPAIR Refit
7.Clean handle face on door.
8.Fit handle mounting plate, tighten screw.
9.Fit locking plates.
10.Fit gasket to handle, position handle, secure with
screw.
11.Refit door trim casing.
See this section.
LATCH - REAR DOOR
Service repair no - 76.37.13/70
Remove
1.Remove window lift motor/control unit assembly.
See ELECTRICAL, Repair.
2.Release door lock remote control cable from clip
on window lift panel.
3.Remove 2 studs securing latch to window lift
panel.
4.Disconnect...

76CHASSIS AND BODY NEW RANGE ROVER
40
REPAIR FIXED QUARTER LIGHT - REAR DOOR
Service repair no - 76.31.31
Remove
1.Remove outer waist seal.
See this section.
2.Remove door trim casing.See this section.
3.From inside release seal from frame. Remove
seal and glass assembly outwards.
4.Remove seal from glass.
Refit
5.Clean glass, seal and frame.
6.Fit seal to glass. Fit assembly to door frame. If
necessary use a draw string to locate rubber.
NOTE: The opening light seal fits over the
fixed glass seal.
7.Fit...

CHASSIS AND BODY
41
REPAIR GLASS CHANNEL - REAR DOOR
Service repair no - 76.31.17
Remove
1.Remove window lift motor/control panel
assembly.
See ELECTRICAL, Repair.
2.Remove 2 bolts securing channel to door and
remove channel.
Refit
3.Fit channel to door, secure with 2 bolts.
4.Refit window lift motor/control panel assembly.
See ELECTRICAL, Repair.
SEAL - REAR DOOR
Service repair no - 76.40.02
Remove
1.Open rear door.
2.Remove rear door carpet retainer.
3.Remove rear door aperture seal.
Refit
4.Fit rear...

76CHASSIS AND BODY NEW RANGE ROVER
42
REPAIR 2.Remove 2 screws securing trim casing.
3.Release 11 door trim casing retaining studs.
4.Disconnect rear door speaker connector.
Remove door trim casing.
Disassemble
5.Remove 11 trim casing retaining studs.
6.Remove 4 screws, remove upper speaker grille.
7.Remove 4 screws, remove lower speaker grille.
8.Remove 3 screws, remove arm rest.
9.Remove screw, remove retaining clamp and sill
button escutcheon. 

CHASSIS AND BODY
43
REPAIR
10.Remove trim from door casing.
Assemble
11.Fit trim to door casing.
12.Fit sill button escutcheon and position retaining
clamp.
13.Tighten screw securing retaining clamp.
14.Fit arm rest to trim casing, secure with 3 screws.
15.Fit upper speaker grille to trim casing, secure
with 4 screws.
16.Fit lower speaker grille to trim casing, secure
with 4 screws.
17.Fit 11 trim casing retaining studs.
Refit
18.Fit and align door trim casing.
19.Secure 11 trim casing retaining studs....

76CHASSIS AND BODY NEW RANGE ROVER
44
REPAIR RUBBING STRIPS & DOOR FINISHERS
Remove
CAUTION: When removing exterior trim,
NEVER lever directly against body panels.
Use an approved trim fork. Protect body
panel with suitable material, such as fabric
covered hardboard.
Rubbing Strip - Front Fender
1.Remove relevant wheel arch liner.
See this
section.
2.Remove nut securing forward edge of rubbing
strip.
3.Remove rubbing strip from single clip.
Rubbing Strip - Rear Quarter Panel
4.Release 5 clips securing...

CHASSIS AND BODY
45
REPAIR 5.Disconnect cable latch, remove glove box
assembly.
Glove Box Lid
6.Remove split pin, disengage gas strut from lid.
7.Remove 2 bolts and square nuts, remove lid
from glove box.Refit Glove Box Lid
8.Position lid to glove box and secure with bolts
and square nuts.
9.Engage gas strut, secure with split pin.
Refit Glove Box Assembly
10.Position glove box assembly, connect lamp
multiplug. Secure cable latch.
11.Open glove box lid, align assembly to fascia.
Secure with screws....

76CHASSIS AND BODY NEW RANGE ROVER
46
REPAIR GLOVE BOX RELEASE CABLE
Service repair no - 76.52.14
NOTE: Release cables are supplied preset
and do not normally require adjustment.
Remove
1.Open glove box. Remove 5 screws securing
glove box liner to fascia.
2.Lower glove box liner. Release 2 clips to
disengage cable latch from location.
3.Remove finisher from lock.
4.Remove 2 screws securing lock and withdraw
cable assembly from fascia.
5.Pry cover from lock button.
6.Insert key into lock, turn key through...