Land Rover Range Rover Body Repair Rover Manual

CHASSIS AND BODY
27
REPAIR FRONT DOOR ASSEMBLY
Service repair no - 76.28.01/99
Remove
1.Release door harness protective sleeve from A
post.
2.Disconnect door harness multiplugs.
3.Remove door check strap retaining pin.
CAUTION: Apply protective tape to A
post before drifting out retaining pin.
4.Remove door hinge pin retaining clips.
5.With assistance, remove door assembly.
Refit
6.With assistance, position door on hinges. Fit
retaining clips.
7.Align door check strap. Fit retaining pin.
8.Remove...

76CHASSIS AND BODY NEW RANGE ROVER
28
REPAIR 6.Remove front lower fixing clip.
7.Remove nut securing bracket to vertical slide.
8.Release bracket from slide.
CAUTION: Chock glass with wooden
block, or retain with tape, to prevent glass
dropping when regulator arms are
released.
9.Using a suitable lever, release 2 regulator arms
from glass lower fixings.
10.Support weight of glass. Remove wooden chock
or tape.
11.Rotate glass anti-clockwise to release from
runners.
12.Remove front door glass.Refit...

CHASSIS AND BODY
29
REPAIR GLASS REGULATOR - FRONT DOOR
Service repair no - 76.31.45
Remove
1.Remove front door glass.
See this section.
2.Disconnect window lift motor harness connector.
3.Remove rivet securing regulator runner to door
panel.
4.Remove 3 rivets.
5.Remove regulator assembly.
Refit
6.Reverse removal procedure.LATCH - FRONT DOOR
Service repair no - 76.37.12
Remove
1.Remove front door trim casing.
See this
section.
2.Release rear of plastic sheet.
3.Release retaining clip, private lock to...

76CHASSIS AND BODY NEW RANGE ROVER
30
REPAIR
13.Release outer operating cable from latch
abutment.
14.Release inner cable from latch.
15.Remove latch from door.
Refit
16.Fit latch.
17.Fit inner operating cable to latch.
18.Fit outer operating cable to latch abutment.
19.Fit sill button operating rod to latch.
20.Align latch to door, tighten 3 screws.
21.Secure remote handle cable to door panel clip.
22.Fit sill button to operating rod.
23.Reconnect 2 latch motor multiplugs.
24.Fit outside handle...

CHASSIS AND BODY
31
REPAIR REMOTE CONTROL - FRONT DOOR
Service repair no - 76.37.31
Remove
1.Remove front door trim casing.
See this
section.
2.Release top rear corner of plastic sheet.
3.Pull remote handle out. Release inner cable from
remote handle.
4.Release remote handle.
5.Remove 2 screws securing remote handle.
6.Remove outer cable from housing.
7.Remove remote by sliding rearwards.
Refit
8.Reverse removal procedure.OUTER WAIST SEAL - FRONT DOOR
Service repair no - 76.31.53
Remove
1.Remove screw...

76CHASSIS AND BODY NEW RANGE ROVER
32
REPAIR OUTSIDE HANDLE - FRONT DOOR
Service repair no - 76.58.07
Remove
1.Remove front door trim casing.
See this
section.
2.Release rear half of plastic sheet.
3.Remove retaining clip, private lock to latch
operating rod, at latch end.
4.Remove control rod from latch and private lock.
5.Remove retaining clip, outside handle to latch
operating rod, at latch end.
6.Remove control rod from latch and outside
handle.
7.Remove bolt securing rear of outside handle.
8.Slide...

CHASSIS AND BODY
33
REPAIR
9.Remove handle from front fixing by pivotting rear
end of handle out.
10.Remove gasket from handle.
11.Remove rubber locking plate from door.
12.Remove plastic locking plate from door.
13.Remove screw securing mounting plate to door,
remove plate.
Refit
14.Clean handle and door mating faces.
15.Reverse removal procedure.PLASTIC SHEET - FRONT DOOR
Service repair no - 76.34.26
Remove
1.Remove front door trim casing.
See this
section.
2.Remove 2 screws securing door outstation...

76CHASSIS AND BODY NEW RANGE ROVER
34
REPAIR PRIVATE LOCK - FRONT DOOR
Service repair no - 76.37.39
Remove
1.Remove outside handle.
See this section.
2.Fit door lock key.
3.Remove screw securing lock.
4.Remove cam and washer from lock.
5.Remove cam lock and stop from lock.
6.Remove cam return spring. Remove lock from
outside handle.
Refit
7.Apply grease to lock barrel.
8.Fit lock to outside handle.
9.Fit cam return spring, cam stop, cam lock,
washer and cam.
10.Fit screw securing lock to outside handle....

CHASSIS AND BODY
35
REPAIR
6.Disconnect speaker connector.
7.Remove door trim casing.Disassemble
8.Remove 12 trim casing retaining clips.
9.Remove 4 screws, remove speaker.
10.Remove 4 screws, remove speaker grille.
11.Remove 7 screws, remove trim casing pocket.
12.Remove 3 screws, remove arm rest.
13.Remove retaining clamp and sill button
escutcheon. 

76CHASSIS AND BODY NEW RANGE ROVER
36
REPAIR
14.Remove door trim casing waist seal.
Assemble
15.Fit door trim casing waist seal.
16.Fit sill button escutcheon, position retaining
clamp, tighten screw.
17.Fit arm rest to trim casing, tighten 3 screws.
18.Fit trim casing pocket, tighten 7 screws.
19.Fit speaker grille to trim casing, tighten 4 screws.
20.Fit speaker to trim, tighten 4 screws.
21.Fit 12 retaining clips.
Refit
22.Connect trim casing speaker connector.
23.Fit trim casing, locating 12...