Land Rover Range Rover Body Repair Rover Manual

							CHASSIS AND BODY
27
REPAIR FRONT DOOR ASSEMBLY
Service repair no - 76.28.01/99
Remove
1.Release door harness protective sleeve from A
post.
2.Disconnect door harness multiplugs.
3.Remove door check strap retaining pin.
CAUTION: Apply protective tape to A
post before drifting out retaining pin.
4.Remove door hinge pin retaining clips.
5.With assistance, remove door assembly.
Refit
6.With assistance, position door on hinges. Fit
retaining clips.
7.Align door check strap. Fit retaining pin.
8.Remove protective tape from A post.
9.Connect harness multiplugs. Secure protective
sleeve to A post.
10.If necessary adjust door.
See Adjustment.
GLASS - FRONT DOOR
Service repair no - 76.31.01
Remove
1.Remove front door outer waist seal.
See this
section.
2.Remove front door plastic sheet.See this
section.
3.Turn ignition ON.
4.Lower glass approximately 120mm (5 in.)
Remove rear regulator arm retaining clip.
5.Lower glass to align forward clip with the
regulator plate lower retaining rivet. Turn ignition
OFF. 
						

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28
REPAIR 6.Remove front lower fixing clip.
7.Remove nut securing bracket to vertical slide.
8.Release bracket from slide.
CAUTION: Chock glass with wooden
block, or retain with tape, to prevent glass
dropping when regulator arms are
released.
9.Using a suitable lever, release 2 regulator arms
from glass lower fixings.
10.Support weight of glass. Remove wooden chock
or tape.
11.Rotate glass anti-clockwise to release from
runners.
12.Remove front door glass.Refit
13.Refit front door glass.
14.Rotate glass anti-clockwise, fit to runners.
15.Secure glass fixings to regulator arms.
16.Position glass bracket to vertical runner, fit
retaining nut.
17.Fit clip securing regulator arm to glass runner.
18.Turn ignition ON.
19.Raise door glass approximately 120mm (5 in.)
Fit rear glass retaining clip.
20.Raise door glass.
21.Turn ignition OFF.
22.Fit front door plastic sheet.
See this section.
23.Fit front door outer waist seal.See this section. 
						

							CHASSIS AND BODY
29
REPAIR GLASS REGULATOR - FRONT DOOR
Service repair no - 76.31.45
Remove
1.Remove front door glass.
See this section.
2.Disconnect window lift motor harness connector.
3.Remove rivet securing regulator runner to door
panel.
4.Remove 3 rivets.
5.Remove regulator assembly.
Refit
6.Reverse removal procedure.LATCH - FRONT DOOR
Service repair no - 76.37.12
Remove
1.Remove front door trim casing.
See this
section.
2.Release rear of plastic sheet.
3.Release retaining clip, private lock to latch
operating rod, at latch end.
4.Release control rod from latch.
5.Release retaining clip, outside handle to latch
operating rod, at latch end.
6.Release control rod from latch.
7.Disconnect 2 latch motor multiplugs.
8.Remove door sill button from operating rod.
9.Release remote handle to latch operating cable
from clip.
10.Remove 3 screws securing latch.
11.Release latch from door.
12.Remove sill button operating rod from latch. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
30
REPAIR
13.Release outer operating cable from latch
abutment.
14.Release inner cable from latch.
15.Remove latch from door.
Refit
16.Fit latch.
17.Fit inner operating cable to latch.
18.Fit outer operating cable to latch abutment.
19.Fit sill button operating rod to latch.
20.Align latch to door, tighten 3 screws.
21.Secure remote handle cable to door panel clip.
22.Fit sill button to operating rod.
23.Reconnect 2 latch motor multiplugs.
24.Fit outside handle operating rod to latch.
25.Fit retaining clip.
26.Fit private lock operating rod to latch.
27.Fit retaining clip.
28.Secure plastic sheet.
29.Fit front door trim casing.
See this section. 
						

							CHASSIS AND BODY
31
REPAIR REMOTE CONTROL - FRONT DOOR
Service repair no - 76.37.31
Remove
1.Remove front door trim casing.
See this
section.
2.Release top rear corner of plastic sheet.
3.Pull remote handle out. Release inner cable from
remote handle.
4.Release remote handle.
5.Remove 2 screws securing remote handle.
6.Remove outer cable from housing.
7.Remove remote by sliding rearwards.
Refit
8.Reverse removal procedure.OUTER WAIST SEAL - FRONT DOOR
Service repair no - 76.31.53
Remove
1.Remove screw securing rear edge of outer waist
seal.
2.Remove outer waist seal.
Refit
3.Reverse removal procedure. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
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REPAIR OUTSIDE HANDLE - FRONT DOOR
Service repair no - 76.58.07
Remove
1.Remove front door trim casing.
See this
section.
2.Release rear half of plastic sheet.
3.Remove retaining clip, private lock to latch
operating rod, at latch end.
4.Remove control rod from latch and private lock.
5.Remove retaining clip, outside handle to latch
operating rod, at latch end.
6.Remove control rod from latch and outside
handle.
7.Remove bolt securing rear of outside handle.
8.Slide outside handle forwards. Pull handle out,
release rear of handle from door. 
						

							CHASSIS AND BODY
33
REPAIR
9.Remove handle from front fixing by pivotting rear
end of handle out.
10.Remove gasket from handle.
11.Remove rubber locking plate from door.
12.Remove plastic locking plate from door.
13.Remove screw securing mounting plate to door,
remove plate.
Refit
14.Clean handle and door mating faces.
15.Reverse removal procedure.PLASTIC SHEET - FRONT DOOR
Service repair no - 76.34.26
Remove
1.Remove front door trim casing.
See this
section.
2.Remove 2 screws securing door outstation ECU.
3.Remove 2 screws securing speaker amplifier.
4.Remove 4 screws securing front door speaker.
5.Release speaker, disconnect multiplug.
6.Remove plastic sheet.
Refit
7.Reverse removal procedure. 
						

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REPAIR PRIVATE LOCK - FRONT DOOR
Service repair no - 76.37.39
Remove
1.Remove outside handle.
See this section.
2.Fit door lock key.
3.Remove screw securing lock.
4.Remove cam and washer from lock.
5.Remove cam lock and stop from lock.
6.Remove cam return spring. Remove lock from
outside handle.
Refit
7.Apply grease to lock barrel.
8.Fit lock to outside handle.
9.Fit cam return spring, cam stop, cam lock,
washer and cam.
10.Fit screw securing lock to outside handle.
11.Remove door lock key.
12.Refit front door outside handle.
See this
section.
TRIM CASING - FRONT DOOR
Service repair no - 76.34.01
Remove
1.Release cheater panel.
2.Disconnect 2 tweeter speaker connectors,
remove cheater panel.
3.Remove screw securing remote handle
escutcheon, remove escutcheon.
4.Remove 3 screws securing trim casing.
5.Release 12 clips retaining trim casing. 
						

							CHASSIS AND BODY
35
REPAIR
6.Disconnect speaker connector.
7.Remove door trim casing.Disassemble
8.Remove 12 trim casing retaining clips.
9.Remove 4 screws, remove speaker.
10.Remove 4 screws, remove speaker grille.
11.Remove 7 screws, remove trim casing pocket.
12.Remove 3 screws, remove arm rest.
13.Remove retaining clamp and sill button
escutcheon. 
						

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REPAIR
14.Remove door trim casing waist seal.
Assemble
15.Fit door trim casing waist seal.
16.Fit sill button escutcheon, position retaining
clamp, tighten screw.
17.Fit arm rest to trim casing, tighten 3 screws.
18.Fit trim casing pocket, tighten 7 screws.
19.Fit speaker grille to trim casing, tighten 4 screws.
20.Fit speaker to trim, tighten 4 screws.
21.Fit 12 retaining clips.
Refit
22.Connect trim casing speaker connector.
23.Fit trim casing, locating 12 retaining clips.
24.Fit 3 screws securing trim casing.
25.Fit remote handle escutcheon, tighten screw.
26.Position cheater panel, connect 2 tweeter
speaker connectors.
27.Secure cheater panel.INSERT CAPPING - FRONT DOOR
Service repair no - 76.34.32
Remove
1.Fit protection to door trim casing.
2.Position a blunt flat blade between trim casing
and insert upper edge.
3.Gently raise blade to remove insert.
4.Remove retaining clips from insert.
Refit
5.Fit insert to door casing. Secure with clips.
6.Remove protection from door casing.