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Land Rover Range Rover Body Repair Rover Manual

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    							CHASSIS AND BODY
    47
    REPAIR GRAB HANDLE
    Service repair no - 76.58.30
    Remove
    1.Pull down grab handle.
    2.Remove 2 grab handle retaining screw access
    covers.
    3.Remove 2 screws, remove grab handle.
    Refit
    4.Position grab handle, fit 2 retaining screws.
    5.Fit 2 retaining screw access covers.
    6.Release grab handle.FRONT GRILLE
    Service repair no - 76.55.03
    Remove
    1.Remove 6 screws securing grille.
    2.Remove front grille.
    Refit
    3.Reverse removal procedure. 
    						
    							76CHASSIS AND BODY NEW RANGE ROVER
    48
    REPAIR EXTERIOR MIRROR
    Service repair no - 76.10.52
    Remove
    1.Release cheater panel, disconnect 2 tweeter
    speaker connectors. Remove cheater panel.
    2.Disconnect mirror multiplug.
    3.Remove 3 screws, remove mirror.
    Refit
    4.Fit mirror, tighten 3 retaining screws.
    5.Connect mirror multiplug.
    6.Position cheater panel, connect 2 tweeter
    speaker connectors, secure panel to door.INTERIOR MIRROR
    Service repair no - 76.10.51
    Remove
    1.Remove cover.
    2.If fitted, diconnect multiplug.
    3.Remove mirror from windscreen location by
    pulling sharply downwards.Refit
    4.Reverse removal procedure. 
    						
    							CHASSIS AND BODY
    49
    REPAIR PARCEL TRAY SUPPORT
    Service repair no - 76.67.11
    Remove
    1.Release 2 squab catches and fold rear seats
    forward.
    2.Remove parcel tray.
    3.Remove 3 studs securing parcel tray support.
    Remove support.
    Refit
    4.Reverse removal procedure.PARCEL TRAY SUPPORT TRIM
    Service repair no - 76.67.12 - Right Hand
    Service repair no - 76.67.21 - Left Hand
    Remove
    1.Remove parcel tray support.
    See this section.
    2.Remove D post lower trim.
    3.Release tailgate aperture seal from support trim
    flange.
    4.Remove 3 trim studs.
    LH Trim Only
    5.Remove CD autochanger.See ELECTRICAL,
    Repair.
    6.Remove 2 nuts and 2 bolts securing sub-woofer
    assembly. 
    						
    							76CHASSIS AND BODY NEW RANGE ROVER
    50
    REPAIR
    7.Disconnect multiplug from sub-woofer.
    Both Trim Panels
    8.Release 2 sprag clips securing support trim to
    body.
    9.Remove support trim panel.
    10. LH Trim Only:Separate sub-woofer from trim
    panel.
    Refit
    11.Reverse removal procedure.A,B,D and E POST TRIMS
    Remove
    1.Remove aperture seal from appropriate area.
    2.Remove retaining screws (A post lower trims)
    3.Remove seat belt top mounting (B and D post
    upper trims)
    4.Release retaining clips, remove finisher.
    Refit
    5.Position finisher, secure with retaining clips and
    screws.
    6.Fit seat belt top mounting. Tighten to
    25 Nm.
    (18lbf. ft)
    7.Secure aperture seal.
    NOTE: Illustration 76M 7128 shows the
    fixing method for the A, B, D and E post
    trim finishers.
    1. A post upper
    2. A post lower left hand
    3. A post lower right hand
    4. B post upper
    5. B post lower
    6. D post upper
    7. D post lower
    8. E post 
    						
    							CHASSIS AND BODY
    51
    REPAIR 
    						
    							76CHASSIS AND BODY NEW RANGE ROVER
    52
    REPAIR E POST - EXTERIOR TRIM
    Service repair no - 76.43.
    Remove
    1.Open upper tailgate.
    2.Remove 3 screws securing trim to E post.
    3.Remove trim.
    Refit
    4.Position trim to E post, engage slot beneath
    special washer on tailgate strut ball joint and
    engage channel to rear edge of quarter glass.
    5.Secure trim with screws.
    6.Close tailgate.SEAT BELT - FRONT
    Service repair no - 76.73.13
    Remove
    1.Remove lower B post finisher.
    2.Remove cover and nut securing seat belt to
    upper anchorage point.
    3.Release seat belt guide from B post.
    4.Move seat fully forwards.
    5.Remove bolt cover. Release seat belt from lower
    anchorage point on seat. 
    						
    							CHASSIS AND BODY
    53
    REPAIR 6.Remove bolt securing belt reel to B post,
    remove belt reel.
    7.Move seat fully rearwards.
    8.Remove cover from seat belt stalk fixing.
    Remove bolt. Collect stalk.Refit
    9.Position seat belt stalk. Secure with retaining
    bolt. Tighten to
    35 Nm. (26 lbf.ft).Fit bolt
    cover.
    10.Fit seat belt reel to B post. Secure with retaining
    bolt. Tighten to
    35 Nm. (26 lbf.ft)
    11.Move seat fully forwards.
    12.Secure seat belt to lower anchorage point. Fit
    bolt cover.
    WARNING: Ensure that belt is correctly
    located before fitting bolt cover.
    13.Align belt to upper anchorage point. Secure with
    nut. Tighten to
    25 Nm. (18 lbf.ft).Fit cover.
    14.Secure seat belt guide to B post.
    15.Refit lower B post finisher. 
    						
    							76CHASSIS AND BODY NEW RANGE ROVER
    54
    REPAIR FRONT SEAT BELT ADJUSTABLE MOUNTING
    Service repair no - 76.73.26
    Remove
    1.Remove B post trim upper.
    2.Remove 2 screws securing adjustable mounting.
    Remove mounting.
    Refit
    3.Position adjustable mounting. Secure with
    screws. Tighten to
    25 Nm. (18 lbf.ft)
    4.Fit B post trim upper.SEAT BELT ADJUSTABLE MOUNTING - D POST
    Service repair no - 76.73.36
    Remove
    1.Remove D post trim - upper.
    2.Remove 2 screws securing adjustable mounting.
    Remove mounting.
    Refit
    3.Position adjustable mounting. Secure with
    screws. Tighten to
    25 Nm. (18 lbf.ft)
    4.Refit D post trim - upper. 
    						
    							CHASSIS AND BODY
    55
    REPAIR REAR SEAT BELT - CENTRE
    Service repair no - 76.73.20
    Remove
    1.Remove right hand rear seat.
    See SEATS,
    Repair.
    2.Remove 3 screws securing squab hinge cover.
    Remove cover.
    3.Remove 2 bolts securing squab to cushion
    assembly.
    4.Remove squab from cushion assembly.
    5.Remove bolt and wave washer securing stalk to
    squab hinge. Remove stalk. Collect plain
    washer.
    6.Release beaded edge of cushion cover from
    seat pan flange. Remove cushion cover/foam
    assembly.
    CAUTION: Take care when releasing
    cover/foam from belt anchorage finisher. 
    						
    							76CHASSIS AND BODY NEW RANGE ROVER
    56
    REPAIR 7.Remove 3 screws securing anchorage cover to
    seat pan. Remove cover in 2 pieces.
    8.Remove bolt securing seat belt to seat pan.
    Remove belt, collect spacer.
    Refit
    9.Fit seat belt to seat pan. Secure with bolt and
    spacer. Tighten to
    35 Nm. (26 lbf.ft)
    10.Fit seat belt anchorage cover. Secure with
    screws.
    11.Fit cushion assembly to seat pan. Secure
    beaded edge of cover to seat pan flange.
    12.Fit stalk to squab hinge. Secure with bolt.
    Tighten to
    35 Nm. (26 lbf.ft)
    13.Position seat squab to cushion assembly.
    Secure with bolts. Tighten to
    45 Nm. (33 lbf.ft)
    14.Refit squab hinge cover. Secure with screws.
    15.Refit rear seat assembly.
    See SEATS, Repair. 
    						
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