Land Rover Range Rover Body Repair Rover Manual

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
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PRECAUTIONS
7.Press both operating buttons to deploy airbag
module.
8.DO NOT return to airbag module for 30 minutes.
9.Using gloves and face mask, remove airbag
module from fascia. Place airbag module in
plastic bag adn seal bag.
10.Transport deployed airbag module to designated
area for incineration.
NOTE: DO NOT transport airbag module in
the vehicle passenger compartment.
11.Scrap all remaining parts of airbag system. DO
NOT re-use or salvage any parts of the airbag
system.
Following the deployment of the airbags, the following
components must be replaced:
SRS wiring harness,
Airbag crash sensors (distributed system only),
Rotary coupler,
Drivers airbag module,
Passengers airbag module,
Airbag diagnostic control unit,
Complete steering wheel assembly including
associated switches.PRECAUTIONS
Dimensions A AND B on steering column must be
within tolerance.
Dimension A 3.0 - 4.0 mm
Dimension B 91.5 - 92.8 mm
If dimension A is incorrect replace steering column.
If dimension B is incorrect replace steering column,
and pedal box. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
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PRECAUTIONS Deployment with module removed from vehicle
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
WARNING: Only use Land Rover approved
deployment equipment. Deploy airbag
modules in a well ventilated, designated
area.
Drivers airbag module
1.Carry out deployment tool self test.
2.Remove airbag module from steering wheel.
See Repair.
3.Position tool SMD 4082/2 in vice, ensuring that
vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
4.Secure airbag module to tool SMD 4082/2.
Ensure module is correctly secured using both
fixings.
5.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure tool SMD 4082/1 is not
connected to battery.
6.Connect flylead SMD 4082/4 to airbag module.
7.Connect flylead SMD 4082/4 to tool SMD
4082/1.
WARNING: Do not lean over module whilst
connecting.
8.Connect tool SMD 4082/1 to battery.
WARNING: Ensure all personnel are
standing at least 15 metres away from
module. 
						

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
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PRECAUTIONS
9.Press both operating buttons to deploy airbag
module.
10.DO NOT return to airbag module for 30 minutes.
11.Using gloves and face mask, remove airbag
module from tool, place airbag module in plastic
bag and seal bag.
12.Wipe down tool with damp cloth.
13.Transport deployed airbag module to designated
area for incineration
NOTE: DO NOT transport airbag module in
the vehicle passenger compartment.Passengers airbag module
1.Carry out deployment tool self test.
2.Remove airbag module from fascia.
See
Repair.
3.Position tool SMD 4082/6 in vice, ensuring that
vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
4.Position brackets SMD 4082/7 to tool; lightly
tighten bolts.
5.Secure airbag module to tool SMD 4082/6.
Ensure module is correctly secured using all
fixings. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
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PRECAUTIONS 6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure tool SMD 4082/1 is not
connected to battery.
7.Connect flylead SMD 4082/5 to airbag module.8.Connect flylead SMD 4082/5 to tool SMD
4082/1.
WARNING: Do not lean over module whilst
connecting.
9.Connect tool SMD 4082/1 to battery.
WARNING: Ensure all personnel are
standing at least 15 metres away from
module.
10.Press both operating buttons to deploy airbag
module.
11.DO NOT return to airbag module for 30 minutes.
12.Using gloves and face mask, remove airbag
module from tool, place airbag module in plastic
bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to designated
area for incineration
NOTE: DO NOT transport airbag module in
the vehicle passenger compartment. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
1
REPAIR AIRBAG MODULE - PASSENGER SIDE
Service repair no - 76.73.69
WARNING: All the airbag system
components, including the wiring harness,
MUST be renewed after the airbags have
deployed.
Remove
1.Disconnect both battery terminals, disconnect
negative lead first.
2.Remove glove box assembly.
See CHASSIS
AND BODY, Repair.
3.Release and disconnect air bag module
multiplug.
4.Remove 4 bolts and washers (E-10 Torx Bit)
securing air bag module to fascia frame.
5.Carefully release and remove air bag module.
CAUTION: Store the airbag module
correctly.
See this section.
Refit
NOTE: If a new airbag module is being
fitted the serial numbers must be
recorded.
6.Carefully fit air bag module to fascia. Fit Torx
bolts, and washers.
7.Tighten bolts to
9 Nm. (7 lbf.ft)
8.Connect air bag module multiplug and secure to
location.
9.Fit glove box assembly.
See CHASSIS AND
BODY, Repair.
10.Connect battery terminals, fit battery cover and
secure with turnbuckles.
11.Check Supplementary Restraint System using
TestBook. 
						

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
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REPAIR SRS ECU
Service repair no - 76.73.72
Remove
WARNING: Always disconnect negative
lead from battery first. Disconnection of
positive lead with negative lead connected
risks short circuit and severe sparking through
accidental grounding of spanner. Personal injury
could result.
1.Disconnect both battery terminals.
2.Remove centre console.
See CHASSIS AND
BODY, Repair.
3.Lift rear of sound deadener pad from
transmission tunnel.
4.Disconnect SRS ECU multiplug.5.Release 2 multiplugs from bracket.
6.Remove 2 bolts securing ECU to bracket.
Remove ECU.
Refit
7.Reverse removal procedure. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
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REPAIR SRS HARNESS - SINGLE POINT SENSED SYSTEM
Service repair no - 76.73.73
The SRS harness is incorporated into the fascia
harness.
See ELECTRICAL, Repair.
SRS HARNESS - DISTRIBUTED SYSTEM
Service repair no - 76.73.73
Remove
1.Raise the vehicle.
WARNING: Support on safety stands.
2.Remove battery.
See ELECTRICAL, Repair.
3.Remove centre console.See CHASSIS AND
BODY, Repair.
4.Remove passenger air bag module.See this
section.
5.Remove radio.See ELECTRICAL, Repair.
6.Remove instrument pack binnacle.See
INSTRUMENTS, Repair.
7.Remove 5 screws securing switch pack to
fascia.8.Disconnect switches, clock and temperature
sensor. Remove switch pack.
9.Remove 4 screws securing heater control panel.
10.Disconnect multiplugs. Remove control panel.
11.Release door aperture seal adjacent to A post
lower trim panels.
12. Drivers side - LHD automatic vehicles only:
Remove 3 bolts securing foot rest. Remove foot
rest. 
						

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
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REPAIR 13.Remove screw securing each A post lower trim
panel. Release panels from sprag clips. Remove
both trim panels.
14.Remove 4 scrivet fasteners securing drivers side
lower closing panel.
15.Disconnect footwell lamp multiplug. Remove
closing panel.
16.Disconnect SRS harness from main harness.
Release multiplug from clip.
17.Remove sound deadener pad from transmission
tunnel.
18.Disconnect multiplug from SRS ECU. Release 3
harness clips.
19.Remove both front wheel arch liners.
See
CHASSIS AND BODY, Repair. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
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REPAIR 20.Remove 2 trim studs securing air cleaner baffle
beneath LH wheel arch. Remove baffle.
21.Disconnect both SRS crash sensor multiplugs.
22.Remove 4 bolts securing battery tray. 
						

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
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REPAIR
23.Remove 2 bolts securing air cleaner to valance.
24.Raise air cleaner and battery tray to gain accessto crash sensor harness clips.
25.Release clips securing each crash sensor
harness to valance.
26.Release harness grommets. Feed both
harnesses through valance into wheel arches.
27.Release 3 clips securing each crash sensor
harness to underside of wheel arches.
28.Release harness bulkhead grommets. Feed
harnesses through bulkhead into passenger
compartment.
29.Disconnect SRS multiplug from instrument pack.