Land Rover Range Rover Body Repair Rover Manual

							CHASSIS AND BODY
37
REPAIR REAR DOOR ASSEMBLY
Service repair no - 76.28.02/99
Remove
1.Release door harness protective sleeve from
B/C post.
2.Disconnect door harness multiplugs.
3.Remove check strap retaining pin.
CAUTION: Apply protective tape to B/C
post before drifting out pin.
4.Remove hinge pin retaining clips.
5.With assistance, remove door assembly.
Refit
6.With assistance fit door to hinges.
7.Fit hinge retaining clips.
8.Align check strap and fit retaining pin.
9.Remove protective tape.
10.Connect harness multiplugs, secure protective
sleeve to B/C post.
11.If necessary adjust door.
See Adjustment.
GLASS - REAR DOOR
Service repair no - 76.31.02
Remove
1.Remove outer waist seal.
See this section.
2.Remove door trim casing.See this section.
3.Remove speaker and plastic sheet.See this
section.
4.Remove window motor and control panel
assembly.
See ELECTRICAL, Repair.
5.Remove glass rear channel.See this section.
6.Remove wedges or tape from glass.
7.Release glass from channel. Raise to remove
glass from door.
Refit
8.Fit glass to door and align to frame.
9.Wedge or use tape to hold glass in door.
10.Fit glass rear channel.
See this section.
11.Fit window motor and control panel.See
ELECTRICAL, Repair.
12.Fit speaker and plastic sheet.See this section.
13.Fit trim casing.See this section.
14.Fit outer waist seal.See this section. 
						

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38
REPAIR PLASTIC SHEET - REAR DOOR
Service repair no - 76.34.28
Remove
1.Remove rear door trim casing.
See this
section.
2.Remove speaker.See ELECTRICAL, Repair.
3.Remove 2 screws securing amplifier to door.
4.Remove plastic sheet.
Refit
5.Reverse removal procedure.OUTSIDE HANDLE - REAR DOOR
Service repair no - 76.58.02
Remove
1.Remove rear door trim casing.
See this
section.
2.Remove bolt securing handle.
3.Remove outside handle.
NOTE: Operate and pull handle outward,
pivotting at forward mounting point.
4.Remove gasket.
5.Remove locking plates.
6.Remove screw securing mounting plate, remove
plate. 
						

							CHASSIS AND BODY
39
REPAIR Refit
7.Clean handle face on door.
8.Fit handle mounting plate, tighten screw.
9.Fit locking plates.
10.Fit gasket to handle, position handle, secure with
screw.
11.Refit door trim casing.
See this section.
LATCH - REAR DOOR
Service repair no - 76.37.13/70
Remove
1.Remove window lift motor/control unit assembly.
See ELECTRICAL, Repair.
2.Release door lock remote control cable from clip
on window lift panel.
3.Remove 2 studs securing latch to window lift
panel.
4.Disconnect outer cable from abutment bracket.
5.Release remote cable from latch.
6.Release sill button link rod from latch. Remove
latch.
Refit
7.Lubricate new latch.
8.Fit latch to sill button link rod.
9.Fit remote control cable to latch.
10.Fit latch to window lift panel, secure with 2
retaining studs.
11.Refit window lift motor/control unit assembly.
See ELECTRICAL, Repair. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
40
REPAIR FIXED QUARTER LIGHT - REAR DOOR
Service repair no - 76.31.31
Remove
1.Remove outer waist seal.
See this section.
2.Remove door trim casing.See this section.
3.From inside release seal from frame. Remove
seal and glass assembly outwards.
4.Remove seal from glass.
Refit
5.Clean glass, seal and frame.
6.Fit seal to glass. Fit assembly to door frame. If
necessary use a draw string to locate rubber.
NOTE: The opening light seal fits over the
fixed glass seal.
7.Fit door trim casing.
See this section.
8.Fit outer waist seal.See this section.
REMOTE CONTROL - REAR DOOR
Service repair no - 76.37.32
Remove
1.Remove rear door trim casing.
See this
section.
2.Release plastic sheet to clear remote.
3.Remove foam pad from under window lift switch
multiplug.
4.Disconnect switch multiplug.
5.Release inner cable from remote lever.
6.Remove 2 screws securing remote to window lift
control panel.
7.Release remote outer cable from remote
housing.
8.Remove remote control.
Refit
9.Reverse removal procedure. 
						

							CHASSIS AND BODY
41
REPAIR GLASS CHANNEL - REAR DOOR
Service repair no - 76.31.17
Remove
1.Remove window lift motor/control panel
assembly.
See ELECTRICAL, Repair.
2.Remove 2 bolts securing channel to door and
remove channel.
Refit
3.Fit channel to door, secure with 2 bolts.
4.Refit window lift motor/control panel assembly.
See ELECTRICAL, Repair.
SEAL - REAR DOOR
Service repair no - 76.40.02
Remove
1.Open rear door.
2.Remove rear door carpet retainer.
3.Remove rear door aperture seal.
Refit
4.Fit rear door aperture seal.
5.Refit rear door carpet retainer.
6.Close rear door.
TRIM CASING - REAR DOOR
Service repair no - 76.34.04
Remove
1.Remove remote handle escutcheon. 
						

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42
REPAIR 2.Remove 2 screws securing trim casing.
3.Release 11 door trim casing retaining studs.
4.Disconnect rear door speaker connector.
Remove door trim casing.
Disassemble
5.Remove 11 trim casing retaining studs.
6.Remove 4 screws, remove upper speaker grille.
7.Remove 4 screws, remove lower speaker grille.
8.Remove 3 screws, remove arm rest.
9.Remove screw, remove retaining clamp and sill
button escutcheon. 
						

							CHASSIS AND BODY
43
REPAIR
10.Remove trim from door casing.
Assemble
11.Fit trim to door casing.
12.Fit sill button escutcheon and position retaining
clamp.
13.Tighten screw securing retaining clamp.
14.Fit arm rest to trim casing, secure with 3 screws.
15.Fit upper speaker grille to trim casing, secure
with 4 screws.
16.Fit lower speaker grille to trim casing, secure
with 4 screws.
17.Fit 11 trim casing retaining studs.
Refit
18.Fit and align door trim casing.
19.Secure 11 trim casing retaining studs.
20.Tighten 2 screws securing trim casing.
21.Fit remote handle escutcheon, tighten securing
screw.OUTER WAIST SEAL - REAR DOOR
Service repair no - 76.31.54
Remove
1.Remove screw securing seal finisher to forward
edge of door.
2.Release seal finisher from clip at rear edge of
door.
3.Remove seal and finisher assembly.
4.Remove screw and securing clip.
Refit
5.Fit clip to door, secure with screw.
6.Fit seal and finisher assembly to door. Align at
forward edge, secure with screw. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
44
REPAIR RUBBING STRIPS & DOOR FINISHERS
Remove
CAUTION: When removing exterior trim,
NEVER lever directly against body panels.
Use an approved trim fork. Protect body
panel with suitable material, such as fabric
covered hardboard.
Rubbing Strip - Front Fender
1.Remove relevant wheel arch liner.
See this
section.
2.Remove nut securing forward edge of rubbing
strip.
3.Remove rubbing strip from single clip.
Rubbing Strip - Rear Quarter Panel
4.Release 5 clips securing rubbing strip. Remove
strip.
NOTE: Rearmost clip is unique.
Rubbing Strips - Front & Rear Doors
5.Remove nut securing rear of rubbing strip.
6. Front Door Rubbing Strip:Release 5 clips
securing rubbing strip.
7. Rear Door Rubbing Strip:Release 3 clips
securing rubbing strip.
8.Remove rubbing strips.
Lower Door Finishers
9.Remove screw securing rear of fininsher.
10. Front Door Finisher:Release 5 clips securing
rubbing strip.
11. Rear Door Finisher:Release 3 clips securing
rubbing strip.
12.Remove finishers.
Refit
13.Reverse removal procedure.GLOVE BOX AND LID
Service repair no - 76.52.03 - Glove Box
Service repair no - 76.52.02 - Glove Box Lid
Service repair no - 76.52.13 - Glove Box Lid - Align
Remove
1.Remove centre screw from 2 scrivet fasteners.
Release closing panel for access to glove box
hinge fixings. Collect outer parts of fasteners
from closing panel.
2.Remove 2 bolts securing glove box hinges to
fascia frame.
3.Open glove box lid, remove 5 screws securing
glove box. Release glove box from fascia.
4.Disconnect glove box lamp multiplug. 
						

							CHASSIS AND BODY
45
REPAIR 5.Disconnect cable latch, remove glove box
assembly.
Glove Box Lid
6.Remove split pin, disengage gas strut from lid.
7.Remove 2 bolts and square nuts, remove lid
from glove box.Refit Glove Box Lid
8.Position lid to glove box and secure with bolts
and square nuts.
9.Engage gas strut, secure with split pin.
Refit Glove Box Assembly
10.Position glove box assembly, connect lamp
multiplug. Secure cable latch.
11.Open glove box lid, align assembly to fascia.
Secure with screws.
12.Fit bolts securing hinges to fascia frame, do no
tighten.
13.Check alignment and latching of glove box lid,
adjusting hinges as necessary using central
adjusting screws.
14.Tighten screws, hinges to fascia.
15.Close glove box lid.
16.Position closing panel. Secure with scrivet
fasteners. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
46
REPAIR GLOVE BOX RELEASE CABLE
Service repair no - 76.52.14
NOTE: Release cables are supplied preset
and do not normally require adjustment.
Remove
1.Open glove box. Remove 5 screws securing
glove box liner to fascia.
2.Lower glove box liner. Release 2 clips to
disengage cable latch from location.
3.Remove finisher from lock.
4.Remove 2 screws securing lock and withdraw
cable assembly from fascia.
5.Pry cover from lock button.
6.Insert key into lock, turn key through 45 degrees,
remove barrel.
Refit
7.Insert barrel, turn to engage in button.
8.Remove key, fit cover to lock button.
9.Route release cable assembly into fascia.
Engage cable latch to glove box.
10.Align glove box liner to fascia, tighten screws.
11.Close glove box lid.
12.Position glove box lock to fascia, check
operation of latch.
13.If adjustment is necessary, release lock from
fascia, loosen cable lock nut, adjust outer cable
length. Tighten cable lock nut.
14.Reposition lock to fascia. Recheck operation of
latch before securing lock with screws.
15.Fit finisher to lock.