Land Rover Range Rover Body Repair Rover Manual

							SUPPLEMENTARY RESTRAINT SYSTEM
7
REPAIR
30.Disconnect drivers air bag module connector.
Release connector and harness from clips.
31.Release 13 clips securing SRS harness to fascia
frame.
NOTE: Due to restricted access, two outer
clips A securing harness above heater
unit may have to be cut. Ensure that
location holes are clear. Collect loose ends of
clips.
32.Release 3 clips securing fascia harness trunking
to passenger side fascia frame.
33.Remove nut securing lower end of each blower
assembly to fascia frame.
34.Route crash sensor ends of harness into
passenger air bag module space.
35.Feed SRS ECU connector into passenger air
bag module space.
36.Remove harness.Refit
37.Position harness in passenger air bag module
space. Feed SRS ECU connector between
heater and fascia frame.
38.Route harness along transmission tunnel.
Secure harness clips.
39.Connect multiplug to ECU.
40.Fit sound deadener pad to transmission tunnel.
41.Route crash sensor ends of harness correctly
around fascia frame and behind blower
assemblies.
42.Secure harness clips to fascia frame.
43.Position fascia harness trunking. Secure with
clips.
44.Secure blower assemblies to fascia frame with
nuts.
45.Connect drivers air bag module, secure
multiplug and harness to trunking.
46.Connect SRS multiplug to instrument pack. 
						

							75SUPPLEMENTARY RESTRAINT SYSTEM NEW RANGE ROVER
8
REPAIR 47.Route SRS crash sensor harnesses through
bulkhead into wheel arches, locate harness
grommets.
48.Secure harness clips beneath wheel arches.
49.Route harnesses through valances into engine
bay. Locate harness grommets.
50.Raise battery tray and air cleaner for access.
Route crash sensor harnesses. Secure harness
clips.
51.Connect multiplugs to crash sensors.
52.Secure battery tray and air cleaner with bolts.
53.Connect SRS harness multiplug to main
harness. Secure multiplug to bracket.
54.Fit air cleaner baffle beneath LH wheel arch.
Secure with trim studs.
55.Fit wheel arch liners.
See CHASSIS AND
BODY, Repair.
56.Position drivers side lower closing panel.
Connect footwell lamp multiplug.
57.Align closing panel. Secure with scrivet
fasteners.
58.Position A post lower trim panels. Engage
sprag clips. Secure with screws.
59.Re-fit door aperture seals.
60. LHD automatic vehicles only:Position foot
rest. Secure with bolts.
61.Position heater controls. Connect multiplugs.
Secure to fascia with screws.
62.Position fascia switch pack. Connect multiplugs.
Secure to fascia with screws.
63.Fit instrument pack binnacle.
See
INSTRUMENTS, Repair.
64.Fit radio.See ELECTRICAL, Repair.
65.Fit passenger air bag module.See this section.
66.Fit centre console.See CHASSIS AND BODY,
Repair.
67.Fit battery.See ELECTRICAL, Repair.
68.Remove safety stands. Lower vehicle.SRS CRASH SENSOR
Service repair no - 76.73.70
Remove
WARNING: Always disconnect negative
lead from battery first. Disconnection of
positive lead with negative lead connected
risks short circuit and severe sparking through
accidental grounding of spanner. Personal injury
could result.
1.Disconnect both battery terminals.
2.Disconnect sensor multiplug.
3.Remove 2 bolts securing sensor to valance.
Remove sensor.
Refit
4.Reverse removal procedure. 
						

							SUPPLEMENTARY RESTRAINT SYSTEM
9
REPAIR AIRBAG MODULE - DRIVER SIDE
Service repair no - 76.73.71
Remove
1.Disconnect both battery terminals, negative lead
first.
2.Remove steering column nacelle.
See
STEERING, Repair.
3.Disconnect Supplementary Restraint System
(SRS) shorting link.
4.Unscrew 4 bolts (TX 30 Torx bit) securing
module to steering wheel.
NOTE: Fixings remain captive in steering
wheel.
NOTE: Rotate steering wheel for access to
all fixings.5.Release module from steering wheel, disconnect
multiplug.
6.Remove module.
CAUTION: Store the airbag module
correctly.
See Description and operation.
Refit
NOTE: If a new airbag module is being
fitted, the serial numbers must be
recorded.
7.Position module and connect multiplug.
8.Tighten bolts to
9 Nm. (7 lbf.ft)
9.Connect SRS shorting linkand secure
connector to location.
10.Fit steering column nacelle.
See STEERING,
Repair.
11.Connect battery terminals, positive before
negative. Fit and secure battery cover.
12.Check SRS usingTestBook. 
						

							CHASSIS AND BODY
1
ADJUSTMENT FRONT DOOR
Service repair no - 76.28.07
NOTE: Adjustment should not be
necessary unless door or hinges have
been renewed.
Alignment of door to aperture.
1.Gain access to A post hinge bolts by removing
relevant wheel arch liner.
See Repair.
2.Slacken 2 bolts securing striker to B/C post.
3.Slacken 6 bolts securing door hinges to A post.
4.With assistance, adjust door position in aperture.
Tighten hinge bolts to
30 Nm. (22 lbf.ft)
Profile adjustment, door skin/frame to adjacent
body panels.
5.Slacken 4 bolts securing hinges to door.
6.With assistance adjust inboard/outboard position
of door. Tighten hinge bolts to
30 Nm. (22 lbf.ft)
CAUTION: Ensure that leading edge of
door is flush with adjacent panels or wind
noise will result.
7.When alignment of door is correct, adjust height
and inboard/outboard position of striker. Tighten
striker bolts. Check for correct door latching.
8.Slacken bolts and readjust striker position as
necessary. Tighten striker bolts to
22 Nm. (16
lbf.ft)
9.Fit wheel arch liner.See Repair.
REAR DOOR
Service repair no - 76.28.08
NOTE: Adjustment should not be
necessary unless door or hinges have
been renewed.
1.Open door and slacken 2 bolts securing striker
to D post.
2.Open front door and slacken 6 bolts securing
rear door hinges to B/C post.
3.With assistance, adjust door position in aperture
and tighten hinge bolts to
25 Nm. (18 lbf.ft)
4.To adjust profile of door skin and frame relative
to adjacent body panels, slacken 4 bolts
securing hingess to door.
5.With assistance adjust inboard/outboard position
of door. Tighten hinge bolts to
25 Nm. (18 lbf.ft)
CAUTION: Ensure that leading edge of
door is flush with adjacent panels or wind
noise will result.
6.When alignment of door is correct, adjust height
and inboard/outboard position of striker. Tighten
striker bolts and check for correct door latching.
7.Slacken bolts and readjust striker position as
necessary. Tighten striker bolts to
22 Nm. (16
lbf.ft) 
						

							CHASSIS AND BODY
1
REPAIR BONNET
Service repair no - 76.16.01
Remove
1.Open bonnet.
2.Mark hinge outlines on bonnet.
3.Remove 2 hinge bolts from each side.
4.Disconnect washer tube at T piece on bonnet,
release tube from clip.
5.With assistance, release bonnet support struts at
lower ends.
6.With assistance, remove 2 remaining hinge bolts
and remove bonnet.
Refit
7.With assistance, fit bonnet. Fit, but do not tighten
bolts.
8.With assistance, connect bonnet support struts.
9.Connect washer tube, secure to clip.
10.Close bonnet, check alignment.
11.Open bonnet, tighten hinge bolts.
12.Close bonnet. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
2
REPAIR BONNET LOCK PIN
Service repair no - 76.16.24
Remove
1.Remove bolts securing lock pin to bonnet.
2.Remove pin.
Refit
3.Position lock pin to bonnet.
4.Fit bolts but do not tighten.
5.Close and open bonnet to align pin.
6.Secure pin with bolts.
7.Lubricate pin.BONNET LOCK - LEFT HAND
Service repair no - 76.16.21
Remove
1.Remove bolts securing bonnet lock.
2.Release outer and inner cables from lock.
3.Remove lock.
Refit
4.Reverse removal procedure. 
						

							CHASSIS AND BODY
3
REPAIR BONNET LOCK - RIGHT HAND
Service repair no - 76.16.25
Remove
1.Release 3 turnbuckles securing battery cover.
Remove cover
2.Remove 2 bolts securing bonnet lock to platform.
3.Manoeuvre lock and disconnect alarm switch
multiplug.
4.Release inner and outer cables from lock.
5.Remove lock.
Refit
6.Reverse removal procedure. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
4
REPAIR BONNET SAFETY CATCH
Service repair no - 76.16.34
Remove
1.Remove bolts securing safety catch to bonnet.
2.Remove safety catch.
Refit
3.Position catch to bonnet.
4.Fit bolts, do not tighten.
5.Close and open bonnet to align catch.
6.Secure catch with bolts.BONNET STRUT
Service repair no - 76.16.14
Remove
1.Support bonnet in open position.
2.Release clip securing strut lower ball joint.
3.Remove screws securing strut bracket to bonnet.
4.Remove strut and bracket.
5.Remove strut from bracket.
Refit
6.Fit strut to bonnet bracket, fit to bonnet.
7.Secure strut to lower ball joint.
8.Fit bracket screws. Remove support, close
bonnet. 
						

							CHASSIS AND BODY
5
REPAIR CENTRE CONSOLE
Service repair no - 76.25.01
Remove
1.Remove electric window switch pack.
See
ELECTRICAL, Repair.
2.Disconnect rear footwell lamp multiplug.
3.Remove base in console bin.
4.Remove nuts securing rear of console to floor
studs.
5.Move both front seats fully rearward.
6.Remove 2 screws securing each side panel to
centre console. Release sprag clips from fascia
switch pack by firmly pulling rearwards. Remove
side panels.
7.Remove screw at rear of gear lever applique.
Raise rear end of applique to disengage 2 spring
clips at forward end.
8.Disconnect cigar lighter multiplug, release cigar
lighter bulb. Remove gear lever applique.
9. Manual gearbox models:
Remove gear knob. Remove 2 bolts securing
front of console to floor.
10. Automatic gearbox models:
Remove 2 screws securing selector lever.
11.Remove selector lever. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
6
REPAIR 12.Remove 3 screws securing selector graphics
plate.
13.Raise selector graphics plate, disconnect
multiplug.
14.Remove selector graphics plate.
15. All models:
Remove clip securing park brake lever clevis pin,
remove clevis pin. Raise park brake lever to
vertical position.
16.Raise rear of console to disengage rear vent
ducts. Remove centre console.
Refit
17.Fit centre console, ensuring that ducts to rear
fresh air vents are correctly engaged.
18.Fit nuts securing centre console to floor.
19.Automatic - position graphics plate over selector
lever, connect multiplug.
20.Align graphics plate to console, secure with
screws.
21.Fit selector lever, secure with screws.
22.Manual - secure front of centre console to floor
with bolts.
23.Fit gear knob.
24.Lower park brake lever, fit clevis pin and secure
pin with clip.
25.Position gear/selector lever applique, connect
cigar lighter multiplug and insert illumination bulb
in holder.
26.Engage applique clips to console. Secure
applique with screw.
27.Position console side panels. Firmly push
forward to engage sprag clips into fascia switch
pack. Fit and tighten screws.
28.Return front seats to original positions.
29.Fit base to console bin, tighten with screws.
30.Connect rear footwell lamp multiplug.
31.Fit electric window switch pack.
See
ELECTRICAL, Repair.