Land Rover Range Rover Body Repair Rover Manual

							CHASSIS AND BODY
57
REPAIR REAR SEAT BELT - LEFT HAND
Service repair no - 76.73.23
Remove
1.Remove parcel shelf support trim.
See this
section.
2.Remove D post lower trim.See this section.
3.Remove cover and nut securing seat belt to
upper anchorage point.
4.Remove bolt securing seat belt reel.
5.Remove seat belt reel.
6.Remove left hand rear seat.
See SEATS,
Repair.
7.Remove 3 screws securing squab hinge cover.
Remove cover.
8.Remove 2 bolts securing squab to cushion
assembly.
9.Remove squab from cushion assembly.
10.Remove bolt and wave washer securing stalk to
squab hinge.
11.Remove stalk. Collect plain washer.
Refit
12.Fit stalk to squab hinge. Secure with bolt.
Tighten to
35 Nm. (26 lbf.ft)
13.Position seat squab to cushion assembly.
Secure with bolts. Tighten to
45 Nm. (33 lbf.ft)
14.Refit squab hinge cover. Secure with screws.
15.Refit rear seat assembly.
See SEATS, Repair.
16.Position belt to upper anchorage point. Secure
with nut. Tighten to
25 Nm. (18 lbf.ft).Fit
cover.
17.Position seat belt reel. Secure with bolt. Tighten
to
35 Nm. (26 lbf.ft)
18.Fit D post lower trim.See this section.
19.Fit parcel shelf support trim.See this section. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
58
REPAIR REAR SEAT BELT - RIGHT HAND
Service repair no - 76.73.24
Remove
1.Remove parcel shelf support trim.
See this
section.
2.Remove D post lower trim.
3.Remove cover and nut securing seat belt to
upper anchorage point.
4.Remove bolt securing seat belt reel.
5.Remove seat belt reel.
6.Remove right hand rear seat.
See SEATS,
Repair.
7.Remove 3 screws securing squab hinge cover.
Remove cover.
8.Remove 2 bolts securing squab to cushion
assembly. Remove squab.
9.Release beaded edge of cushion cover from
seat pan flange. Remove cushion cover/foam
assembly. 
						

							CHASSIS AND BODY
59
REPAIR
CAUTION: Take care when releasing
cover/foam from belt anchorage finisher.
10.Remove 3 screws securing anchorage cover to
seat pan. Remove cover in 2 pieces.
11.Remove bolt securing stalk to seat pan. Remove
stalk. Collect 2 spacers and wave washer. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
60
REPAIR
Refit
12.Fit stalk to seat pan. Secure with bolt, spacers
and wave washer. Tighten to
35 Nm. (26 lbf.ft)
13.Fit seat belt anchorage cover. Secure with
screws.
14.Fit cushion assembly to seat pan. Secure
beaded edge of cover to seat pan flange.
15.Fit stalk to squab hinge. Secure with bolt.
Tighten to
35 Nm. (26 lbf.ft)
16.Position seat squab to cushion assembly.
Secure with bolts. Tighten to
45 Nm. (33 lbf.ft)
17.Refit squab hinge cover. Secure with screws.
18.Refit rear seat assembly.
See SEATS, Repair.
19.Position belt to upper anchorage point. Secure
with nut. Tighten to
35 Nm. (26 lbf.ft).Fit
cover.
20.Position seat belt reel. Secure with bolt. Tighten
to
35 Nm. (26 lbf.ft)
21.Fit D post lower trim.
22.Fit parcel shelf support trim.
See this section. 
						

							CHASSIS AND BODY
61
REPAIR SLIDING ROOF - ELECTRIC
Service repair no - 76.82.44
Remove
1.Remove headlining.
See this section.
2.Disconnect motor multiplug.
3.Disconnect sliding roof drain tubes.
4.Remove 8 bolts securing sliding roof.
5.With assistance, remove 2 remaining bolts.
Remove sliding roof.
6.Remove seal from sliding roof.Refit
7.Ensure mating faces are clean.
8.Fit new seal to sliding roof.
9.With assistance, position sliding roof. Fit 2 bolts.
10.Fit remaining bolts.
11.Connect drain tubes. Secure with clips.
12.Connect motor multiplug.
13.Refit headlining.
See this section. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
62
REPAIR HEADLINING - SLIDING ROOF
Service repair no - 76.64.15
Remove
1.Remove upper trims from A,B,D & E posts.
See this section.
2.Remove both sun visors.See this section.
3.Remove grab handles.See this section.
4.Remove parcel tray support trim.See this
section.
5.Remove interior lamps.See ELECTRICAL,
Repair.
6.Remove front courtesy lamp.See
ELECTRICAL, Repair.
7.Remove ultrasonic sensor.See ELECTRICAL,
Repair.
8.Fold down rear seat squabs. Recline front seat
squabs.
9.Release aperture sealing rubbers at tops of
doors and tailgate.
10.Release sun visor clip retaining screw cover
plugs.11.Remove sun visor retaining clip screws. Remove
clips.
12.Remove sun roof aperture finisher.
13.Remove 2 headlining grab handle blanks.
14.Remove 2 studs securing rear of headlining.
15.With assistance remove headlining.
Refit
16.Reverse removal procedure. 
						

							CHASSIS AND BODY
63
REPAIR SUNROOF DRAIN TUBE - FRONT
Service repair no - 76.82.21
Remove
1.Remove headlining.
See this section.
2.Remove wheelarch liner.See this section.
3.Release drain tube from sunroof.
4.Release drain tube grommet from body behind
wheel arch liner.
5.Tie draw string to one end of drain tube and pull
tube from A post.
Refit
6.Tie draw string to new drain tube and pull
through A post.
7.Fit grommet to drain tube, secure to body.
8.Secure drain tube to sunroof.
9.Fit headlining.
See this section.
10.Refit wheel arch liner.See this section. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
64
REPAIR SUNROOF DRAIN TUBE - REAR
Service repair no - 76.82.22
Remove
1.Remove headlining.
See this section.
NOTE: Ensure that parcel shelf support
panel is removed from side of drain tube
to be removed.
2.Release clip from drain tube.
3.Disconnect drain tube from sunroof.
4.Remove drain tube from wheel arch grommet.
Refit
5.Fit drain tube to sunroof, secure with clip.
6.Fit drain tube through wheel arch grommet.
7.Refit headlining.
See this section. 
						

							CHASSIS AND BODY
65
REPAIR SUN VISOR
Service repair no - 76.10.47
Remove
1.Release visor from clip.
2.Remove 3 visor retaining screws.
3.Disconnect visor lamp multiplug.
4.Remove visor.
5.Remove clip if required. Carefully lever plastic
tag down.
6.Remove screw, remove clip.
Refit
7.Reverse removal procedure.SILL FINISHER
Service repair no - 76.43.84
Remove
1.Remove 3 screws securing front tread plate.
2.Remove 2 screws securing rear tread plate.
3.Remove trim stud securing rear of sill finisher.
4.Release 8 clips securing finisher to sill.
5.Remove sill finisher.
Refit
6.Renew clips as necessary.
7.Reverse removal procedure. 
						

							76CHASSIS AND BODY NEW RANGE ROVER
66
REPAIR TAILGATE - UPPER
Service repair no - 76.28.29
Remove
1.Remove both E post finishers.
2.Remove 2 trim fixing studs. Release headlining
from E posts.
3.Release 4 turn buckles securing access panel to
LH side load space trim. Remove panel.
4.Locate rear screen washer non-return valve.
Disconnect tailgate feed tube from valve.
5.Attach draw string to tube to aid re-assembly.
6.Release tailgate harness protective sleeve from
roof panel.
7.Disconnect 3 tailgate harness multiplugs from
body harness. Pull plugs out through hole in roof
panel.
8.Pull screen washer tube out through hole in roof
panel. Disconnect draw string.
9.Mark outline of hinge on tailgate to aid
re-assembly.
10.Apply protective tape to roof panel before
releasing tailgate.
11.With assistance, disconnect gas struts from
tailgate.
12.With assistance, remove 4 bolts securing hinges
to tailgate. Remove tailgate.