Land Rover Range Rover Body Repair Rover Manual

CHASSIS AND BODY
17
REPAIR 28.Disconnect multiplug from SRS control module,
route harness into fascia to prevent fouling as
fascia is removed.
29.Remove both front wheel arch liners.
See this
section.
30.Remove 2 scrivet fasteners securing air cleaner
baffle beneath LH wheel arch. Remove baffle.
31.Disconnect both SRS crash sensor multiplugs.
32.Remove 4 bolts securing battery tray and 2 bolts
securing air cleaner to valance. 

76CHASSIS AND BODY NEW RANGE ROVER
18
REPAIR 33.Raise air cleaner and battery tray for access to
crash sensor harness clips.
34.Release clips securing each crash sensor
harness to valance. Release harness grommets
and feed both harnesses through valance into
wheel arches.
35.Release 3 clips securing each crash sensor
harness to underside of wheel arches.
36.Release harness grommets, feed harnesses
through bulkhead and route into fascia to
prevent fouling as fascia is removed.
37. Vehicles with air...

CHASSIS AND BODY
19
REPAIR 41.Remove nuts and washers securing fascia to
base of A posts.
42.Remove bolt securing fascia to pedal box.
43.Using assistance, carefully manoeuvre the
fascia through the drivers door aperture. Place
fascia on a soft covered work surface, supported
on suitable wooden blocks.
44.Remove rubber seals from air intake ducts.
45.Collect rear heater duct connecting tubes.
Refit
46.Fit intake seals to blower motor ducts. Tape
rubbers inside blower ducts to aid fitment.
NOTE: Tape the...

76CHASSIS AND BODY NEW RANGE ROVER
20
REPAIR 82. LHD automatic vehicles only:Fit foot rest,
secure with bolts.
83.Fit radio.
See ELECTRICAL, Repair.
84.Fit wiper motor and linkage.See WIPERS AND
WASHERS, Repair.
85.Fit steering column.See STEERING, Repair.
86.Fit centre console.See this section.
87.Refill cooling system.See COOLING SYSTEM,
Repair.
88. Vehicles with SRS only:Fit battery.See
ELECTRICAL, Repair.
89.Reconnect battery negative lead.
90.Evacuate and recharge air conditioning.
See
AIR...

CHASSIS AND BODY
21
REPAIR
7.Remove bolt securing pipe clamp to thermostatic
expansion valve (TXV) and release pipes.
8.Remove and discard O ring seals from air
conditioning pipes.
9.Immediately cap both air conditioning pipes and
TXV ports to prevent moisture entering the air
conditioning system.
10.Remove wiper motor and linkage.
See WIPERS
AND WASHERS, Repair.
11.Disconnect passenger side heated screen
multiplug.
12.Release heated screen multiplug from scuttle
side panel and position aside.
13.Remove...

76CHASSIS AND BODY NEW RANGE ROVER
22
REPAIR
18.Release latching mechanism and disconnect
multiplug from airbag diagnostic and control unit
(DCU).
19.Release SRS harness from transmission tunnel
and position to fascia to avoid snagging.
20.Remove 6 nuts securing gear lever gaiter ring to
transmission tunnel and release gaiter.
21.Remove 2 bolts securing gear lever to gearbox
remote and remove gear lever.
22.Disconnect high/low switch multiplug.
23.Remove 4 bolts securing fascia centre bracket to
fascia...

CHASSIS AND BODY
23
REPAIR
27.Remove 3 scrivets securing lower fascia closing
panel to passengers side of fascia.
28.Release closing panel and release diagnostic
connector from panel.
29.Release door aperture seal adjacent to A post
lower trim panels.
30.Remove screw securing each A post lower trim
panel to A post.
31.Release A post lower trim panels from sprag
clip and remove panels.
32.Remove fuse box cover from drivers seat base
trim.33.Remove screw and 3 trim studs securing seat
base trim to body and...

76CHASSIS AND BODY NEW RANGE ROVER
24
REPAIR
37.Remove captive nut securing earth wires to
drivers side lower A post and release 3
additional earth wires.
38.Disconnect 3 multiplugs at base of drivers side
A post.
39.Release harness from drivers side carpet and
position to fascia to avoid snagging.
40.Disconnect multiplugs from clutch and 2 brake
pedal switches.
41.Disconnect vacuum hose from clutch and brake
pedal switches.
42.Disconnect 2 multiplugs at base of passengers
side A post.
43.Remove 2 nuts...

CHASSIS AND BODY
25
REPAIR
45.Remove 4 tube bolts securing fascia assembly
to scuttle panel.
46.Disconnect 2 evaporator drain hoses from
evaporator.
47.Using assistance, carefully manoeuvre fascia
assembly through the drivers door aperture.
Position the fascia on a work surface with a soft
covering and support on suitable wooden blocks.
48.Collect 2 ducts connecting rear heating pipes to
fascia assembly.
Refit
49.Tape intake duct seals inside blower duct to aid
fitment.
50.Fit guide pins LRT-76-001 to...

76CHASSIS AND BODY NEW RANGE ROVER
26
REPAIR 89.Fit wiper motor and linkage.
See WIPERS AND
WASHERS, Repair.
90.Fit scuttle side panel to scuttle and secure with
bolts.
91.Connect heated screen multiplug and engage
multiplug to scuttle side panel bracket.
92.Remove caps from heater matrix pipes.
93.Engage heater matrix grommet to bulkhead
aperture.
94.Connect heater hoses to heater matrix and
secure with clips.
95.Remove caps from air conditioning pipes and
TXV.
96.Lubricate NEW O ring seals with clean...