Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

PANEL REPAIRS
-4 REPLACEMENT PANELS
Body side inner
1Body side inner assembly
2Front header side extension
3Drain tube - front - sunroof
4Drain tube - rear - sunroof  

PANEL REPAIRS
REPLACEMENT PANELS -5
Sunroof drain tubes 
Section A-A and B-B show the approximate position of each drain tube in the body side closing panel. The letters A, 
B and C highlight the position, and type of clips used, to hold the drain tubes in place.
lA = Metal clip, welded to the panel
lB = Plastic clip
lC = Expanding foam block, clipped to the panel
M77 2181A
Section A - ASection B - B
BBA
A
AA
B
B
BBB
C
B 

PANEL REPAIRS
-6 REPLACEMENT PANELS
Rear inner body side panels 
1Rear quarter inner - upper
2D Post inner
3Wheel arch assembly
4Wheel arch reinforcement assembly
5Outer rear wheelarch assembly
6Rear quarter front lower reinforcement
7Tail lamp mounting panel
8Tail lamp mounting panel
9Tail lamp mounting panel - inner
10Tail lamp mounting bracket - upper
11Tail lamp mounting bracket - lower 

PANEL REPAIRS
REPLACEMENT PANELS -7
Roof assemblies 
1Fixed roof assembly
2Sun roof assembly 

PANEL REPAIRS
-8 REPLACEMENT PANELS
Rear end panels
1Spare wheel well assembly
2Floor longitudinal - RH
3Floor longitudinal - LH
4Rear floor extension panel - RH
5Rear floor extension panel - LH
6Mounting bush - front - rear sub-frame
7Mounting bush - rear - rear sub-frame
8Spare wheel mounting bracket
9Floor longitudinal closing panel - RH
10Floor longitudinal closing panel - LH
11Body rear outer panel
12Body rear assembly 

PANEL REPAIRS
REPLACEMENT PANELS -9
Door assemblies
The doors are serviced as complete assemblies only. The door skins are not available for service.
1Front door assembly (minus hinges)
2Rear door assembly (minus hinges) 

PANEL REPAIRS
-10 REPLACEMENT PANELS
Door assemblies
1Tail gate upper assembly (minus hinges)
2Tail gate lower assembly (minus hinges) 

PANEL REPAIRS
WELDING PROCEDURES -11
WE LDING PROCEDURE S
General Welding Precautions
General
For ease of reference, the diagrams on the following pages show only the type of weld used in repair where it varies 
from that used in production.
The replacement welds in the welding diagrams are denoted by the following symbols:
a = Single/Multiple thickness plug welds
b = MIG seam weld
When carrying out welding operations the following criteria must be observed:
lWhere resistance spot welds have been used in...

PANEL REPAIRS
-12 WELDING PROCEDURES
Seat belt anchorages
Seat belt anchorages are safety critical. When making repairs in these areas, it is essential to follow design 
specifications. Note that High Strength Low Alloy (HSLA) steel may be used for seat belt anchorages.
Where possible, the original production assembly should be used, complete with its seat belt anchorages, or the cut 
line should be so arranged that the original seat belt anchorage is not disturbed.
All welds within 250 mm (9.842) of...

PANEL REPAIRS
PROCEDURES -13
PROCEDURES
Panel replacement procedure
This information is designed to explain the basic 
panel removal and replacement method. This 
standard method might vary slightly from one vehicle 
to another. The main criterion in removable and 
replacement of body panels is that Land Rover`s 
original standard is maintained as far as possible.
Remove panel
1.Expose resistance spot welds. For those spot 
welds which are not obviously visible, use a 
rotary drum sander or wire brush...