Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

PANEL REPAIRS
-24 REPAIRS
Front sidemember assembly
In this procedure, the front sidemember and 
suspension turret is replaced as an assembly.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator. 
3.Remove underbelly panel. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
4.Remove front bumper assembly. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Bumper - assembly - front.
5.Remove front armature. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Bumper - assembly - front.
6.Remove radiator. 
 
 +  COOLING...

PANEL REPAIRS
REPAIRS -25
Repair
1.Remove existing panel(s), prepare panel joint 
faces and install new panel(s) in accordance 
with Panel Replacement Procedure. Punch or 
drill holes in new panel for plug welding as 
shown. The panel shaded in the illustration 
must also be removed in this procedure. 
Refit
1.Fit insulation pads to dash lower.
2.Position front carpet.
3.Fit fascia carrier. 
 
 +  INTERIOR FITTINGS, REPAIRS, 
Fascia - carrier.
4.Fit heatshield to tunnel.
5.Fit and secure wiring...

PANEL REPAIRS
-26 REPAIRS
Valance outer
This panel can be changed on its own if necessary.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator. 
3.Remove front wing. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Wing - front.
4. RH side: Remove ECU housing. 
5. LH side: Remove windscreen washer 
reservoir.
Repair
1.Remove existing panel(s), prepare panel joint 
faces and install new panel(s) in accordance 
with Panel Replacement Procedure. Punch or 
drill holes in new panel for plug welding as 
shown....

PANEL REPAIRS
REPAIRS -27
Valance inner closing panel
This panel is changed in conjunction with the valance 
outer.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator. 
3.Remove valance outer. 
 
 +  , , Valance outer.
Repair
1.Remove existing panel(s), prepare panel joint 
faces and install new panel(s) in accordance 
with Panel Replacement Procedure. Punch or 
drill holes in new panel for plug welding as 
shown. 
Refit
1.Fit valance outer. 
 
 +  , , Valance outer.
2.Connect alternator....

PANEL REPAIRS
-28 REPAIRS
18.Remove plenum chamber drain tube.
19.Remove throttle pedal.
20.Remove front wing. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Wing - front.
21.Remove front wheel arch liner. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - front wheel arch.
22.Remove PAS pipes to access panel.
23. LH side: Remove windscreen washer 
reservoir.
24. Remove alternator. 
 
 +  CHARGING AND STARTING, 
REPAIRS, Alternator - Td6.
25.Remove ABS modulator. 
 
 +  BRAKES, REPAIRS, ABS Modulator 
unit.
26.Remove fuel...

PANEL REPAIRS
REPAIRS -29
16.Fit front wheel arch liner. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - front wheel arch.
17.Fit front wing. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Wing - front.
18.Fit PAS pipes.
19.Fit throttle pedal.
20.Fit plenum chamber drain tube.
21.Fit windscreen lower finisher. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Lower finisher - windscreen.
22. Diesel models: Fit FBH.
23. Diesel models: Fit FBH fuel pump.
24. Diesel models: Position and connect 
intercooler pipes.
25. RH side: Fit...

PANEL REPAIRS
-30 REPAIRS
Valance inner assembly - front section
The valance outer extension is also removed in this 
procedure.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator. 
3.Remove valance outer extension. 
 
 +  , , Valance outer extension.
4.Remove wiring harness from valance inner 
panel.
Repair
1.Remove existing panel(s), prepare panel joint 
faces and install new panel(s) in accordance 
with Panel Replacement Procedure. Punch or 
drill holes in new panel for plug welding as...

PANEL REPAIRS
REPAIRS -31
Repair
1.Before removing the A post panel, observe the 
following precautions.
CAUTION: When cutting the A post upper 
section do not cut through the 
reinforcement panel as a rubber drain tube 
is located behind it. The approximate 
position of the drain tube is shown in the 
illustration.
NOTE: Arrows A and B shown in the 
illustration, indicate the approximate position of 
the drain tube fixings.
2.Remove existing panel(s), prepare panel joint 
faces and install new panel(s)...

PANEL REPAIRS
-32 REPAIRS
11.Fit brake servo. 
 
 +  BRAKES, REPAIRS, Servo 
assembly.
12.Fit air intake plenum. 
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.
13.Fit windscreen lower finisher. 
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Lower finisher - windscreen.
14.Fit valance outer. 
 
 +  , , Valance outer.
15.Connect alternator. 
16.Connect battery earth lead.
A post reinforcement
The procedure to change the A post reinforcement 
is the same as the A post body side panel. 
NOTE: The A post...

PANEL REPAIRS
REPAIRS -33
Repair
1.Before removing the A post reinforcement, 
observe the following precautions.
CAUTION: When cutting the A post upper 
section, extreme caution must be taken as a 
rubber drain tube is located behind it. The 
approximate position of the drain tube is 
shown in the illustration.
NOTE: Arrows A and B shown in the 
illustration, indicate the approximate position of 
the drain tube fixings.
2.Remove existing panel(s), prepare panel joint 
faces and install new panel(s) in...