Land Rover Defender Workshop Rover Manual
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Page 351
CHASSISANDBODY 35 REPAIR 15. Iffitted, remove 2screws, washers andnuts securing auxiliaryswitchpaneltolower fascia panel andswitch cover. 16. Withdraw switchpanelanddisconnect switch leads. 17. Remove 2screws securing switchcoverto parcel tray. 18. Remove fuseboxcover. 19. Models withhand throttle: Remove fuseboxLHretaining screw. Pivot fuseboxdown togain access tolower inner hand throttle coverfixingscrew. Remove 4screws andliftup hand throttle cover from lower fascia panel. 20.Remove 2screws andremove...
Page 352
76CHASSIS ANDBODY 36 REPAIR 26. Release demisthoseandliftparcel shelffrom lower fascia panel(heater duct).Feedmain harness leadsandplugs through aperture in parcel shelf. 27. Remove parcelshelf. 28.Remove 7screws securing bottomedgeoflower fascia paneltofascia bulkhead, notingposition of both footwell coverretaining plates. 29. Remove bothretaining platesandlower footwell covers. 30. Unscrew 2retaining boltssecuring topedge of lower fascia paneltobulkhead. 31. With assistance, lowerfascia paneland,if...
Page 353
CHASSISANDBODY 37 REPAIR 47. Connect leadsandplugs toauxiliary switches and clock. 48. Secure switchpaneltolower fascia paneland switch cover. 49. Position radiohousing, ifapplicable, andfeed radio multi- plug,aerial andspeaker leadsfrom switch covertoradio housing. 50. Secure radiohousing totrim panel. 51. Fitradio connections andsecure radioin housing. 52. Fitcrash padtofascia bulkhead. 53. Fitdemister ventsincrash pad. 54. Fitgrab handle tolower fascia panelandsecure to crash pad.Refit Land Rover...
Page 354
76CHASSIS ANDBODY 38 REPAIR Refit 12. Ifapplicable, fitacoustic padtoundertray. 13. Fitundertray inposition, ensuring flangesare correctly locatedinrear undertray. 14. Secure undertray tochassis frontcrossmember, bump stopsandrear undertray. Tightenfixings to 14 Nm (10lbf/ft). 15. Fitpropeller shafttofront axleandtighten nuts to 47 Nm (35lbf/ft). 16. Raise ramptoremove chassis support. 17. Lower ramp. REAR UNDERTRAY Service repairno-76.11.80 -Rear undertray Service repairno-76.11.82 -Acoustic pad Remove...
Page 355
CHASSISANDBODY 39 REPAIR ACCESS PANEL-FRONT UNDERTRAY Service repairno-76.11.85 -Access panel Service repairno-76.11.83 -Acoustic pad The access panelisprovided inthe front undertray to enable fitmentofthe wading plugintotheengine timing cover. Remove 1. Raise vehicle onramp. 2. Remove 5bolts securing accesspaneltofront undertray. 3. Remove accesspanel. 4. Ifnecessary, remove5fasteners andrelease acoustic padfrom access panel. Refit 5. Ifapplicable, fitacoustic padtoaccess panel. 6. Fitaccess...
Page 356
HEATINGANDVENTILATION 1 DESCRIPTION ANDOPERATION HEATING ANDVENTILATION SYSTEM Description The heating andventilation systemisstandard onall models. Airconditioning isan optional systemwhich provides fullyintegrated climatecontrolforthe vehicle interior. The heater assembly, comprising amatrix housed ina distribution unitand avariable speedblower motor,is located onone side ofthe engine compartment and attached directlytothe fascia bulkhead. The heating controls arepositioned onthe outside of the...
Page 357
80HEATING ANDVENTILATION 2 DESCRIPTION ANDOPERATION HEATER OPERATION The heater matrix(3),located inthe distribution unit (1), see J6341, isconnected tothe engine cooling system. Aswater iscirculated continuously through the matrix, aselection ofheated orambient airis controlled bytwo flaps within thedistribution unit.The temperature flap(12) controls theamount ofambient air tothe heater matrix, airbeing supplied through aducted ventontop ofthe vehicle frontwing to the blower motor(volute) housing...
Page 358
HEATINGANDVENTILATION 3 DESCRIPTION ANDOPERATION Fresh airvents Two fresh airvents arefitted inthe windscreen frame and arecontrolled independently ofthe vehicle heating system. Eachventisoperated separately. Toopen thevents, pushthelever tothe right andthen down tothe required position.
Page 359
HEATINGANDVENTILATION 1 REPAIR HEATER UNIT Service repairno-80.20.01 Remove 1. Remove bonnetanddisconnect battery. 2. Remove radiatorbottomhoseatradiator union and drain cooling system SeeCOOLING SYSTEM, Repair,Drainandrefill cooling system . 3. Slacken clipsandremove heaterhosesat heater boxunions. 4. Remove outercable securing clips. 5. Slacken trunnions andremove controlcables from heater ventflaplevers. 6. Remove heaterwiringharness securing loop. 7. Disconnect harnessmulti-plug. 8. Remove...
Page 360
80HEATING ANDVENTILATION 2 REPAIR BLOWER MOTOR Service repairno-80.20.15 Remove 1. Remove heaterunit SeeHeater unit. 2. Remove 3nuts securing angledbracket to heater unit.Pivot bracket toremove fromstuds. 3.Remove 5nuts securing blowermotorassembly to volute housing. 4. Disconnect harnessconnector andremove blower motorfromvolute housing. 5. Release circlipandwithdraw impellerfrommotor shaft. 6. Remove 3nuts securing blowermotorto mounting plate. 7. Remove blowermotor. 8. Examine components forsigns...