Land Rover Defender Workshop Rover Manual
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Page 311
CHASSISANDBODY 3 DESCRIPTION ANDOPERATION LAND ROVER 90 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line 1. 239,0 -236,5 mm 2. 82,0 -79,5 mm 3. 633 mm 4. 2420,6 -2418,6 mm 5. 2306,4 -2305,4 mm 6. 981,2 -978,7 mm 7. 182,7 mm 8. 41,5 -37,0 mm 9. 252 -250 mm 10. 110mm 11. 2360mm -Wheelbase 12. 636-634 mm 13. 488-483 mm 14. 488-483 mm 15. 3431,1 -3426,1 mm 16. 588,3 -586,3 mm 17. 2313,8 -2311,8 mm 18. 590,5 mm 19. 295,25 mm 20. 519,60 -517,00 mm...
Page 313
CHASSISANDBODY 5 DESCRIPTION ANDOPERATION LAND ROVER 110 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line 1. 4148 -4143 mm 2. 4009,5 -4005 mm 3. 978,7 -981,2 mm 4. 22-20 m m 5. 252 -250 mm 6. 239 -236,5 mm 7. 3023,3 -3022,3 mm 8. 3030,7 -3028,7 mm 9. 155 -153 mm 10. 871,2 -869,2 mm 11. 2794 mm-Wheelbase 12. 488-483 mm 13. 488-483 mm 14. 82-79,5 mm 15. 750,9 mm 16. 750,9 mm 17. 439,5 -436,5 mm 18. 439,5 -436,5 mm 19. 299,5 -295,5 mm 20. 500-495...
Page 315
CHASSISANDBODY 7 DESCRIPTION ANDOPERATION LAND ROVER 130 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line E -Chassis Datum,section A-A 1. 633,0 mmreference only 2. 3569,3 -3567,3 mm 3. 2421,8 -2419,8 mm 4. 2317,5 -2314,5 mm 5. 2188,3 -2185,3 mm 6. 2119,5 -2117,3 mm 7. 1990 -1988 mm 8. 1970 -1968 mm 9. 2401,8 -2399,8 mm 10. 110,0 mmreference 11. 149,7 -146,7 mmreference dimension NOTE:Theabove dimensions areforthe Land Rover 130chassis...
Page 316
76CHASSIS ANDBODY 8 DESCRIPTION ANDOPERATION CHASSIS FRAMEALIGNMENT With thevehicle assembled, acheck forchassis squareness canbemade asfollows: 1. Place thevehicle onalevel floor. 2. Mark measuring pointsatapproximately the locations showninLR4412M ensuringthatthe marks areexactly opposite oneach sideofthe chassis frame. 3. Hold aplumb lineagainst eachofthe measuring points inturn andmark thefloor directly beneath the plumb-bob. 4. Move thevehicle andmeasure diagonally between themarks madeonthe floor,...
Page 318
76CHASSIS ANDBODY 2 REPAIR DOOR TRIMCASING Service repairno-76.34.01 -Front doors Service repairno-76.34.04 -Rear doors Remove 1. Prise openfinisher caps,remove 2screws, and detach doorpull. 2.Remove singlescrewbehind remote control lever. 3. Prise offremote controlleverbezel. 4. Prise offdoor locking buttonbezel. 5.Prise outwindow regulator handlecentre finisher, removeretaining screw,andwithdraw handle andbezel. 6. Using ascrewdriver torelease trimfasteners, carefully easetrimcasing fromdoor.
Page 319
CHASSISANDBODY 3 REPAIR Refit 7. Remove anytrim fasteners heldindoor panel. Refit orinsert newclips totrim panel. 8. Ensure thatanti-vibration padsareinposition and offer-up trimcasing todoor. Alignfasteners with holes indoor andfirmly pushtriminto position. 9. Fitbezels tolocking buttonandremote control lever. 10. Fitsingle screwbehind remote controllever. 11. Fitdoor pulland secure with2screws and finisher caps. 12. Fitwindow regulator handleandretain with single screwandfinisher. WINDOW REGULATOR...
Page 320
76CHASSIS ANDBODY 4 REPAIR Refit 5. Insert liftingarmbutton intolifting channel. 6. Position regulator sothat fixing holes line-up with holes inmounting panel. 7. Secure with4screws andtighten evenly. 8. Temporarily fithandle andcheck thatglass can be raised andlowered smoothly withouttight spots. 9. Fitplastic sheet. 10. Fitdoor trim See Door trimcasing. EXTERIOR HANDLE-REAR SIDEDOOR Service repairno-76.58.02 Remove 1. Remove doortrimcasing See Door trimcasing . 2. Peel back sufficient ofplastic...