Land Rover Defender Workshop Rover Manual

CHASSISANDBODY
5
REPAIR
SILL
LOCKING BUTTON-REAR SIDEDOOR
Service repairno-76.37.30
Remove 1. Remove doortrimcasing
See Door trimcasing
.
2. Peel back sufficient ofplastic sheettoreveal
mechanism.
3. Release springclipsecuring buttontooperating
rod and withdraw rodfrom button.
4. Remove 2screws securing buttontodoor panel
and remove button.
Refit 5. Secure lockingbuttonassembly todoor panel
with 2screws.
6. Fitoperating rodtobutton assembly andsecure
with spring clip.
7. Re-seal plasticsheetandfitdoor...

76CHASSIS
ANDBODY
6 REPAIR
6.
Remove 2screws securing remotecontrollever
to mounting panel.
7. Release controlrodsfrom plastic retaining clips
located inmounting panel.
8. Withdraw remotecontrolleverandrods from
door.
Refit 9. Fitplastic retaining clipstorod assembly into
position andsecure with2screws.
10. Connect controlrodstolatch assembly and
secure withclips.
11. Fitplastic retaining rodclips tomounting panel.
12. Connect controlrodtolocking buttonandsecure
with clip.
13. Re-seal...

CHASSISANDBODY
7
REPAIR
DOOR
GLASS -REAR SIDEDOOR
Service repairno-76.31.02
Remove 1. Disconnect doorcheck rodfrom door post.
2. Remove doortrimcasing
See Door trimcasing
.
3. Remove plasticsheet.
4. Remove windowregulator assembly
See
Window regulator -rear side door
.
5. Disconnect andremove doorsilllocking button
SeeSilllocking button.
6.Disconnect controlrodsfrom latch anddoor
outer handle mechanism.
7. Remove 4screws retaining mounting panelto
door andremove panel,complete withrods and
control...

76CHASSIS
ANDBODY
8 REPAIR
11.
Remove 2self-tapping screwsfromeach side
and remove glasslower channels.
12. Remove innerandouter weather stripsfrom
door sill.
13.Lower glassdown tobottom ofdoor, liftglass
over lower edgeandwithdraw fromdoor.
14. Remove liftchannel fromglass, ifnecessary. Refit
15. Fitliftchannel tonew glass, ifnecessary.
16. Insert glassintolower channels andcarefully
push glass uptotop offrame.
17. Secure lowerchannels with4self-tapping
screws. Ensurethatscrew heads arescrewed
down...

CHASSISANDBODY
9
REPAIR
MOUNTING
PANEL-FRONT DOOR
Service repairno-76.11.28
Remove 1. Remove doortrimcasing
See Door trim
casing
and plastic sheet.
2.Remove 4screws securing windowregulator to
mounting panel.
3. Remove 5screws securing mounting panelto
door frame.
4. Release remotecontrolleverrodfrom latch
mechanism andfrom plastic clipinmounting
panel.
5. Slide window regulator armfrom mounting panel
channel andremove panelwithremote control
lever androd.
Refit
6. Engage windowregulator arminmounting...

76CHASSIS
ANDBODY
10 REPAIR
SILL
LOCKING BUTTON-FRONT DOOR
Service repairno-76.37.29
Remove 1. Remove doortrimcasing
See Door trim
casing
.
2. Peel back sufficient ofplastic sheettoexpose
mechanism.
3. Release springclipand disconnect operatingrod
from latch mechanism.
4. Remove 2screws andwithdraw lockingbutton
assembly.
Refit 5. Secure lockingbuttonassembly todoor with2
screws.
6. Connect operating rodtolatch mechanism and
secure withspring clip.
7. Re-seal plasticsheetandfitdoor trimcasing
See Door...

CHASSISANDBODY
11
REPAIR
REMOTE
CONTROL LEVER-FRONT DOOR
Service repairno-76.37.31
Remove 1. Remove doortrimcasing
See Door trim
casing
.
2. Peel back sufficient ofplastic sheettogain
access toremote lever.
3.Release springclipand disconnect controlrod
from latch mechanism.
4. Release controlrodfrom plastic clipinmounting
panel.
5. Remove 2screws securing remotecontrollever
to mounting panelandwithdraw leverand
control rod. Refit
6. Feed control rodinto position andloosely secure
lever tomounting...

76CHASSIS
ANDBODY
12 REPAIR
EXTERIOR
HANDLE-FRONT DOOR
Service repairno-76.58.01
Remove 1. Remove doortrimcasing
See Door trim
casing
.
2. Remove mounting panel
SeeMounting panel
- front door
andsupport glasswithtimber.
3.Disconnect operatingrodfrom handle
mechanism.
4. Disconnect rodfrom locking barrellever.
5.Remove 2screws andwithdraw handle
assembly. Refit
6. Fithandle todoor ensuring thattwobezels arein
position -flat faces towards door,andsecure
with 2screws.
7. Connect rodtohandle operating...

CHASSISANDBODY
13
REPAIR
LATCH
ASSEMBLY -FRONT DOOR
Service repairno-76.37.12
Remove
1. Remove mounting panelSeeMounting panel
andsupport glasswithtimber.
2. Disconnect controlrodfrom handle operating
lever.
3. Disconnect controlrodfrom locking leveron
handle.
4. Disconnect lockingbuttoncontrol rodfrom latch
mechanism.
5. Remove 2screws andremove handleassembly
from door.
6. Remove 2self-tapping screwsretaining lower
end ofwindow glassrunner.
7. Remove 3screws securing latchassembly to
door.
8. Whilst...

76CHASSIS
ANDBODY
14 REPAIR
DOOR
GLASS -FRONT DOOR
Service repairno-76.31.01
Remove 1. Remove mounting panel
SeeMounting panel
- front door
.
2. Remove windowregulator.
3. Push glass uptotop ofits travel andsupport
with asuitable lengthoftimber.
4. Remove 2self tapping screwssecuring window
glass runner onlatch sideofdoor andsingle
screw fromhinge side.
5.Taking carenottodamage paint,priseexterior
waist weather stripfrom door.
6. Remove timbersupport andlower glassto
bottom ofdoor.
7. Ease runner...