Land Rover Defender Workshop Rover Manual

CHASSISANDBODY
15
REPAIR
Refit
8. Insert glassintorunners atan angle as
illustrated.
9. Whilst liftingglass, position itsquarely in
runners, raisetotop oftravel andinsert timber
support.
10. Secure hingesiderunner withsingle screw
ensuring thatpacking stripisin position.
11. Locate packing stripandsecure opposite runner
with 2screws. Ensurethatall3screw heads are
well below bottom ofrunners toprevent damage
to glass.
12. Locate regulator inwindow liftchannels.
13. Fitmounting panel
SeeMounting...

76CHASSIS
ANDBODY
16 REPAIR
7.
To remove barrelfromplastic retaining sleeve,
depess springloaded buttonandwithdraw
sleeve.
Refit
NOTE: Ifanew barrel isbeing fitted, check
that number onbarrel coincides with
number onaccompanying key.
8.Push plastic retaining sleeveoverbarrel until
spring loaded peglocks itinto position.
9. Fitbarrel andplastic sleeve assembly tolocking
sleeve andinsert intoexterior handlereversing
instruction 6.
10. Assemble locklever components asillustrated
and from inside ofdoor...

CHASSISANDBODY
17
REPAIR
REAR
SEATCUSHION -90
Service repairno-78.10.18/99
Remove
1. Release seatcushion stowage strap.
2. Remove 4bolts andspring washers andliftseat
cushion frompivot brackets.
3. Remove 4bolts, plainwashers, springwashers
and nuts. Detach bothpivot brackets fromwheel
arch.
Refit 4. Secure pivotbrackets towheel archandtighten
bolts to
10Nm (7lbf/ft).
5. Position seatcushion inpivot brackets and
secure with4bolts andspring washers.
6. Fitstowage strap. REAR
SEATSQUAB -90
Service...

76CHASSIS
ANDBODY
18 REPAIR
REAR
BENCH SEAT
Service repairno-78.10.57/99
Remove
1. Remove rearbench seatcushion.
2. Remove 4bolts securing seatframe tobody and
collect spacers andbrackets containing captive
nuts.
3. Remove screwsecuring rearendofsquab to
body.
4. Remove rearbench seat. Refit
5. Position rearbench seattobody.
6. Position bracketandspacers, andloosely fit
bolts securing frontendofcushion frameto
body.
7. Loosely fitbolts securing rearendofcushion
frame tobody while second personholds...

CHASSISANDBODY
19
REPAIR
FRONT
SEATBELTS
Service repairno-76.73.13
Remove
1. Remove plasticseatbeltguide fromsideoffront
seat base.
2. Remove seatbeltlower anchorage bolt.
3.Remove plasticcapfrom upper beltguide bolt.
4. Remove boltsecuring beltguide toB post.
5. Move rearcarpet asideandremove bolt
securing inertiareeltobase ofB post.
6. Remove seatbuckle stalkanchorage boltat
inside rearoffront seat.
Refit
NOTE: Tighten allseat beltanchorage
bolts to
32Nm (24lbf/ft).
7.Fitseat buckle stalktomounting...

76CHASSIS
ANDBODY
20 REPAIR
REAR
SEATBELTS -90/110 STATION WAGON,
INWARD FACINGSEATS
Service repairno-76.73.18
Remove
1. Release beltstraps frombuckles.
2. Release stowage strapsandlower bothseat
cushions.
3. Unscrew boltsecuring lapstrap tobody
mounting.
4. Remove lapstrap, wavywasher, spacerand
plain washer.
5. Repeat operation forbuckle strap.
Refit 6. Secure lapstrap andbuckle strapstobody.
Tighten boltsto
32Nm (24lbf/ft).
7.Ifrequired, secureseatcushions andbelts in
stowed position. REAR
SEATBELTS...

CHASSISANDBODY
21
REPAIR
Refit
8. Secure seatbeltstraps tofloor mounting.
Tighten boltto
32Nm (24lbf/ft)and fitfinisher
cap.
9. Feed beltstraps between seatcushion and
squab.
10. Fitinertia reeltoC post. Tighten boltto
32Nm
(24 lbf/ft).
11. Fitside trimpanelSee Side trimpanel.
12. Fitrear inward facingseats
SeeRear seat
squab -90
orSee Rear bench seat. SIDE
TRIM PANEL -90 STATION WAGON
Service repairno-76.13.70
Remove 1. Remove rearseat squabs
See Rear seat
squab
.
2. Remove rearendtrimpanel
See Rear...

76CHASSIS
ANDBODY
22 REPAIR
Refit
9. Fitnew spring clipstothe 3brackets ontop
edge ofside trimpanel.
10. Align trimpanel, ensuring itis correctly
positioned aroundsidewindow.
11. Locate trimpanel spring clipsoninner cantrail
and press firmlydown tosecure topedge oftrim
panel.
12. Align bosses oftrim panel withbody sidefixing
holes andsecure with4bolts andwashers. Do
not fully tighten atthis stage.
13. Fittrim stud tosecure bottom edgeoftrim panel
to B post.
14. Secure seatbeltguide toB post, tighten...

CHASSISANDBODY
23
REPAIR
9.
Remove fixingssecuring bottomedgeoftrim
panel tobody side.
10. Release topedge oftrim panel bystriking
upwards withthehand todisengage 3spring
clips.
11. Lifttrim panel fromwindow surround andfeed
seat beltthrough panelaperture.
12. Remove trimpanel fromvehicle.
Refit 13. Fitnew spring clipstothe 3brackets ontop
edge ofside trimpanel.
14. Feed seatbeltthrough aperture intrim panel and
fit finisher.
15. Align trimpanel, ensuring itis correctly
positioned aroundsidewindow.
16....

76CHASSIS
ANDBODY
24 REPAIR
CUBBY
BOX-90/110 STATION WAGON
Service repairno-76.25.04
Remove 1. Remove radio/cassette player,iffitted.
2. Open cubby boxlidand remove 2caps
concealing fixingbolts.
3. Remove fixingboltsandwashers.
4. Remove 2screws andliftcup holder fromcubby
box.
5. Unscrew 2bolts securing frontofcubby boxto
floor mounting.
6. Lift cubby boxand, ifapplicable, release
radio/cassette playerleads.
7. Iffitted, disconnect multi-plugfromEGR control
unit, located onbase ofcubby box.
8. Remove...