Land Rover Defender Workshop Rover Manual
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Page 391
82AIR CONDITIONING 14 REPAIR Refit 19. Coat unions, threads andnew Orings with refrigerant oilprior toreassembly. 20. Position heater/cooler unitinengine compartment andlocate withairduct seal. 21. Secure unittopand bottom mounting bracketsto bulkhead andsupport brackettofront ofunit casing. Fullytighten fixingboltswhen unitis correctly positioned. 22. Ifapplicable, fitblower motorresistor blockto vehicle wing. 23. Connect blowermotorwiring plugs. 24. Fitfootwell insulation andcarpet. 25. Fitcontrol...
Page 392
AIRCONDITIONING 15 REPAIR EVAPORATOR -R H DRIVE Service repairno-82.25.20 Remove 1. Remove heater/cooler unit SeeHeater/cooler unit -R H drive. 2. Suitably supportunitonabench. 3. Remove sealantandrelease thermostat probe from lowpressure pipe. 4.Remove 2screws securing blowermotorcover to main casing. 5. Withdraw coversufficiently torelease motor Lucar connector andearth eyelet. Remove cover. 6. Unscrew topadaptor pipefrom heater matrix. 7. Remove 18fixings securing topcover tomain casing...
Page 393
82AIR CONDITIONING 16 REPAIR EXPANSION VALVE-R H DRIVE Service repairno-82.25.01 Remove 1. Remove evaporator SeeEvaporator -R H drive. 2. Unscrew unionsecuring pressure sensortolow pressure pipe. 3. Release springclipsecuring temperature sensor to low pressure pipe. 4. Unscrew unionandremove expansion valve from evaporator highpressure pipe. 5. Remove highpressure pipefrom expansion valve. 6. Discard allpipe connection Orings. Refit 7. Coat unions, threads andnew Orings with refrigerant oilprior...
Page 394
AIRCONDITIONING 17 REPAIR HEATER MATRIX-R H DRIVE Service repairno-82.25.19 Remove 1. Remove heater/cooler unit SeeHeater/cooler unit -R H drive. 2. Suitably supportunitonabench. 3. Remove sealantandrelease thermostat probe from lowpressure pipe. 4.Remove 2screws securing blowermotorcover to main casing. 5. Withdraw coversufficiently torelease motor Lucar connector andearth eyelet. Remove cover. 6. Unscrew topadaptor pipefrom heater matrix. 7. Remove 18fixings securing topcover tomain casing...
Page 395
82AIR CONDITIONING 18 REPAIR RESISTOR, BLOWERMOTOR-L H DRIVE Service repairno-82.20.26 Remove 1. Remove multi-plug fromresistor. 2. Remove blowermotorrelayfromconnecting block togain access tofixing screw. 3. Remove screwandrelease relayconnector block. Retain relayinconnector block. 4. Remove screwanddetach airconditioning 30 amp fusebracket fromresistor. 5. Lift resistor unitfrom topcover. Refit 6. Locate resistor unitintop cover. 7. Fitfuse bracket. 8. Fitblower motorrelayconnector blockandrelay. 9....
Page 396
WIPERSANDWASHERS 1 REPAIR WIPER MOTOR ANDDRIVE RACK Service repairno-84.15.09 Remove 1. Disconnect battery. 2. Remove wiperarms. NOTE: Operations 3-5 are forRH drive vehicles only. 3.Prise LandRover decalfromgrab handle and remove screw. 4. Remove lowerscrew andlifthandle fromfascia. 5. Remove screwfixingfinisher towiper motor cover. 6. Remove doorcheck strapcover, remove 3 screws andwithdraw wipermotor cover. If applicable, disconnect switchmulti-plugs and/or radio speaker leads. 7. Disconnect...
Page 397
84WIPERS ANDWASHERS 2 REPAIR 16. Fully tighten tubenutand fitrubber sleeve. 17. Reconnect earthleadandmulti-plug. 18. Before fittingcover andgrab handle, fitwiper blades. Reconnect batteryandtestoperation of wiper motor anddrive assembly. Ifnecessary, adjust position ofwiper blades. 19. Fitwiper motor coveranddoor check strap cover. 20. OnRH drive vehicles, fitfinisher andgrab handle.
Page 398
WIPERSANDWASHERS 3 REPAIR WIPER MOTOR ANDDRIVE RACK-VEHICLE WITH AIRCONDITIONING, LHDRIVE Service repairno-84.15.20 Remove 1. Disconnect battery. 2. Remove wiperarms. 3.Remove singlescrewandremove fasciaside panel. 4. Remove 5screws andwithdraw instrument panel asfar aspossible withoutstraining wires and cables. 5. Remove steeringwheel SeeSTEERING, Repair, Steering wheel. 6.Remove 2screws atRH side andsingle screw at LH side, inside instrument cowel,and withdraw airconditioning panelandcontrols. 7....
Page 399
84WIPERS ANDWASHERS 4 REPAIR 9. Remove doorcheck strapcover and3screws and withdraw wipermotor cover. Ifapplicable, disconnect switchmulti-plugs and/orradio speaker leads. 10.Disconnect wipermotor multi-plug. 11. Disconnect earthlead.(Notapplicable onlater models) 12. Liftrubber sleeve fromwiper motor andslacken wiper motor todrive tubenut. 13. Remove 2screws andrelease wipermotor retaining strap,complete withmounting padand earth tag. 14. Pullwiper motor anddrive rackclear ofdrive tubes. Refit 15. Feed...
Page 400
WIPERSANDWASHERS 5 REPAIR WINDSCREEN WIPERARMS Service repairno-84.15.01 Remove 1. Pull wiper armaway fromwindscreen. 2. Using asmall screwdriver, holdback spring clip which retains armtospindle adaptor. 3. Pull wiper armfrom splined adaptor. Refit 4. Switch wipermotor topark position, withgrub screw retaining adaptor,uppermost. 5. Push armontoadaptor sothat wiper blade is just clear ofwindscreen surroundrubber. 6. Operate wipersand,ifnecessary, adjustposition of arms. WINDSCREEN WIPER/WASHER SWITCH...