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Ford F 750 Owners Manual

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    							Rear brakes
    Inspect for cracked, worn or frayed hoses, and that all coup-
    lings are secure.
    Hoses
    Verify that there are no cracks or dents, and that the cham-
    bers are securely mounted.
    Brake chambers
    Inspect for broken, loose or missing parts.
    Slack adjusters
    Note: The angle between the push rod and adjuster arm
    should be approximately 90 degrees when the brakes are
    applied. When pulled by hand, the push rod should not move
    more than approximately 
    1 in (2.5 cm).
    Verify that there are no cracks, dents, holes, and no loose or
    missing bolts and that the brake linings are not worn,
    dangerously thin or contaminated by lubricant.
    Drums Rear wheels
    Check for even separation of dual wheels, and that the tires
    are not touching each other.
    Spacers
    Inspect for damaged or bent rims. They should not have
    welding repairs, and there should be no rust trails, which
    indicate it is loose on the wheel.
    Rims
    Verify all lug nuts are present and not loose (look for rust
    trails around the lug nuts). There should be no cracks radiating
    from the lug bolt holes or distortion of the bolt holes.
    Lug nuts
    Trailer
    If you are pulling a trailer, perform an
    inspection of the trailer similar to that of
    the tractor. The inspection should follow
    trailer manufacturer recommendations
    and should include at a minimum: general
    condition, landing gear, doors, sides, lights,
    reflectors, suspension, brakes, tires,
    wheels, cargo placement, stability and
    tie-downs. Transmission WARNING
    If the unit starts in gear and/or the
    neutral start switch is not functioning
    correctly, the vehicle may
    inadvertently move which could result in
    property damage, personal injury or death. Regularly inspect the transmission's
    neutral start switch. The engine should
    only start in neutral (N) or park (P) (if
    equipped with a park position).
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    							Inspect the transmission fluid level and
    shift linkage for proper operation.
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    							GENERAL INFORMATION
    WARNINGS
    Making modifications to various
    parts, components and systems of
    the vehicle, such as brake and
    steering systems, can adversely affect the
    quality, reliability and operation of your
    vehicle and could result in property
    damage, personal injury or death. Such
    modifications must be avoided. Failure to properly perform
    maintenance and servicing
    procedures could result in vehicle
    damage, personal injury or death. Take care when performing any
    maintenance, system check or
    service on your vehicle. Some of the
    materials may also be hazardous if used,
    serviced or handled improperly and could
    result in property damage, personal injury
    or death. If the owner or operator of the vehicle is a
    skilled technician and intends on
    performing the vehicle maintenance and
    service, he is strongly urged to purchase a
    service manual.
    Always use care when performing vehicle
    maintenance, repairs or system checks.
    Improper or incomplete service could result
    in your vehicle not working properly which
    may result in personal injury or damage to
    your vehicle or equipment. It is the
    operator
    ’s responsibility to see that your
    vehicle receives proper care and
    maintenance. If you have any questions
    about performing service, have the service
    done by a qualified technician.
    To help you service your vehicle, we
    provide scheduled maintenance
    information which makes tracking routine
    service easy.  See Scheduled
    Maintenance (page 316). If your vehicle requires professional service,
    an authorized dealer can provide the
    necessary parts and service. Check your
    warranty information to find out which
    parts and services are covered.
    Use only recommended fuels, lubricants,
    fluids and service parts conforming to
    specifications. Motorcraft® parts are
    designed and built to provide the best
    performance in your vehicle.
    Servicing Guidelines
    WARNING
    The use of inferior parts can
    adversely affect the quality and
    reliability of your vehicle and could
    result in property damage, personal injury
    or death. When servicing your vehicle:
    •
    Always wear safety glasses for eye
    protection.
    • Always set the parking brake or chock
    the wheels.
    • Always use support stands, not a jack,
    when working under a raised vehicle.
    • Always turn off the ignition unless a
    procedure requires the engine to be
    running.
    • Always avoid contact with hot metal
    parts. Allow the components to cool
    before working with, or around, them.
    • Always operate the engine in a
    well-ventilated area.
    • Do not wear loose-fitting clothing,
    hanging jewelry, watches or rings.
    • Do not smoke.
    • Do not work on the brakes or the clutch
    unless you take the proper precautions
    to avoid inhaling friction material dust.
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    							Quality service parts are available through
    an authorized dealer. If dealer parts are not
    used, make sure the replacement parts are
    of equivalent quality.
    Working with the Engine Off
    1. Set the parking brake and shift to
    neutral (N) or park (P).
    2. Switch off the engine.
    3. Block the wheels.
    Working with the Engine On WARNING
    To reduce the risk of vehicle damage
    and/or personal burn injuries, do not
    start your engine with the air cleaner
    removed and do not remove it while the
    engine is running. 1. Set the parking brake and shift to
    neutral (N) or park (P).
    2. Block the wheels
    Supporting Your Vehicle for
    Service WARNING
    Do not use a jack when working
    under a vehicle. It may give way,
    causing the vehicle to fall and result
    in property damage, personal injury or
    death. Always use floor stands to support
    the vehicle. Prepare your vehicle for service repairs by
    doing the following:
    1. Park your vehicle on a level, concrete
    floor.
    2. Set the parking brake and block the wheels to prevent your vehicle from
    moving. 3. Select a jack with a rated capacity
    sufficient to lift and hold up your
    vehicle.
    4. Raise your vehicle with the jack applied
    to the axle(s). Do not use the bumper
    as a lifting point.
    5. Support your vehicle with floor stands under the axle(s). When servicing the
    axle or the suspension, support your
    vehicle with floor stands under the
    frame side-members, preferably
    between the axles.
    OPENING AND CLOSING THE
    HOOD WARNINGS
    Always set the parking brake fully
    before opening the hood. Failure to
    follow this warning could result in
    serious personal injury or death. Do not stand under the hood when
    you raise or lower it. Failure to follow
    this warning could result in serious
    personal injury or death. If the engine is running while the
    hood is open, stay clear of moving
    engine components. Failure to follow
    this warning could result in serious
    personal injury or death. Opening the Hood
    Before opening the hood, set the parking
    brake fully, shift into park (P) or neutral
    (N) and switch the ignition off.
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    							1. Lift and release the hood latches on
    both sides of your vehicle. 2. Fully disengage the hood latches on
    both sides of your vehicle. 3.
    Tilt the hood fully forward until it is held
    by the gas struts.
    Closing the Hood
    1. Push the hood rearward above the grille until fully closed.
    2. Engage the hood latches on both sides
    of your vehicle.
    3. Fully close the hood latches on both sides of your vehicle.
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    1 E209160
    2 E209161
    3  
    						
    							UNDER HOOD OVERVIEW - 6.8L
    Windshield washer fluid reservoir.  See Washer Fluid Check (page 201).
    A
    Engine coolant reservoir.  See 
    Engine Coolant Check (page 189).
    B
    Automatic transmission fluid dipstick.  See 
    Automatic Transmission Fluid
    Check (page 198).
    C
    Brake fluid reservoir.  See 
    Brake Fluid Check (page 200).
    D
    Engine compartment fusebox.  See 
    Fuses (page 161).
    E
    Power steering fluid reservoir.  See 
    Power Steering Fluid Check (page 201).
    F
    Engine oil dipstick.  See 
    Engine Oil Dipstick (page 185).
    G
    Engine oil filler cap.  See 
    Engine Oil Check (page 185).
    H
    Air cleaner assembly.  See 
    Changing the Engine Air Filter (page 209).
    I
    183
    F-650/750 (TBC) , enUSA, First Printing MaintenanceABC
    FGHI
    DE
    E209130  
    						
    							UNDER HOOD OVERVIEW - 6.7L DIESEL
    Windshield washer fluid reservoir.  See Washer Fluid Check (page 201).
    A
    Secondary Cooling System Reservoir.  See Engine Coolant Check (page 194).
    B
    Engine coolant reservoir.  See 
    Engine Coolant Check (page 194).
    C
    Automatic transmission fluid dipstick.  See 
    Automatic Transmission Fluid
    Check (page 198).
    D
    Secondary fuel filter.  See 
    Draining the Fuel Filter Water Trap (page 202).
    E
    Engine oil separator.  See Changing the Engine Oil and Oil Filter (page 187).
    F
    Brake fluid reservoir.  See 
    Brake Fluid Check (page 200).
    G
    Engine compartment fusebox.  See 
    Fuses (page 161).
    H
    Power steering fluid reservoir.  See 
    Power Steering Fluid Check (page 201).
    I
    Air brake compressor.  See 
    Brake System Inspection (page 219).
    J
    Engine oil filler cap.  See 
    Engine Oil Check (page 186).
    K
    Engine oil dipstick.  See 
    Engine Oil Dipstick (page 185).
    L
    Air cleaner assembly.  See 
    Changing the Engine Air Filter (page 210).
    M
    184
    F-650/750 (TBC) , enUSA, First Printing MaintenanceABD
    IJKLM
    FEGH
    E209131C  
    						
    							ENGINE OIL DIPSTICK - 6.8L
    MINA
    MAX
    B
    ENGINE OIL DIPSTICK - 6.7L
    DIESEL Minimum.
    A
    Maximum.
    B
    ENGINE OIL CHECK - 6.8L
    To check the engine oil level consistently
    and accurately, do the following:
    1. Make sure the parking brake is on. Make
    sure the transmission is in park (P) or
    neutral (N). 2. Run engine until it reaches normal
    operating temperature.
    3. Make sure that your vehicle is on level ground.
    4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
    pan. Checking the engine oil level too
    soon after you switch the engine off
    may result in an inaccurate reading.
    5. Open the hood.  See Opening and
    Closing the Hood (page 181).
    6. Remove the dipstick and wipe it with a clean, lint-free cloth.  See 
    Under
    Hood Overview (page 183).
    7. Replace the dipstick and remove it again to check the oil level.  See
    Engine Oil Dipstick
     (page 185).
    8. Make sure that the oil level is between
    the maximum and minimum marks. If
    the oil level is at the minimum mark,
    add oil immediately.  See 
    Capacities
    and Specifications (page 258).
    9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
    Note: Do not remove the dipstick when the
    engine is running.
    Note: If the oil level is between the
    maximum and minimum marks, the oil level
    is acceptable. Do not add oil.
    Note: The oil consumption of new engines
    reaches its normal level after approximately
    3,100 mi (5,000 km)
    .
    Adding Engine Oil WARNING
    Do not remove the filler cap when
    the engine is running.
    Do not use supplemental engine oil
    additives because they are unnecessary
    and could lead to engine damage that may
    not be covered by the vehicle Warranty.
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    F-650/750 (TBC) , enUSA, First Printing MaintenanceE161560
    AB E206879
    AB  
    						
    							Only use oils certified for gasoline engines
    by the American Petroleum Institute (API).
    An oil with this trademark symbol
    conforms to the current engine and
    emission system protection standards and
    fuel economy requirements of the
    International Lubricants Specification
    Advisory Committee (ILSAC).
    To top up the engine oil level do the
    following:
    1. Clean the area surrounding the engine
    oil filler cap before you remove it.
    2. Remove the engine oil filler cap.  See Under Hood Overview (page 183).
    Turn it counterclockwise and remove
    it.
    3. Add engine oil that meets Ford specifications.  See 
    Capacities and
    Specifications (page 258).  You may
    have to use a funnel to pour the engine
    oil into the opening.
    4. Recheck the oil level.
    5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
    6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
    resistance.
    Note: Do not add oil further than the
    maximum mark. Oil levels above the
    maximum mark may cause engine damage. Note:
    Make sure you install the oil filler cap
    correctly.
    Note: Soak up any spillage with an
    absorbent cloth immediately.
    ENGINE OIL CHECK - 6.7L
    DIESEL
    To check the engine oil level consistently
    and accurately, do the following:
    1. Make sure the parking brake is on. Make
    sure the transmission is in park (P) or
    neutral (N).
    2. Run engine until it reaches normal operating temperature.
    3. Make sure that your vehicle is on level ground.
    4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
    pan. Checking the engine oil level too
    soon after you switch the engine off
    may result in an inaccurate reading.
    5. Open the hood.  See 
    Opening and
    Closing the Hood (page 181).
    6. Remove the dipstick and wipe it with a clean, lint-free cloth.  See 
    Under
    Hood Overview (page 184).
    7. Replace the dipstick and remove it again to check the oil level.  See
    Engine Oil Dipstick
     (page 185).
    8. Make sure that the oil level is between
    the maximum and minimum marks. If
    the oil level is at the minimum mark,
    add oil immediately.  See 
    Capacities
    and Specifications (page 263).
    9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
    Note: Do not remove the dipstick when the
    engine is running.
    Note: If the oil level is between the
    maximum and minimum marks, the oil level
    is acceptable. Do not add oil.
    186
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    							Note:
    The oil consumption of new engines
    reaches its normal level after approximately
    3,100 mi (5,000 km).
    Adding Engine Oil WARNING
    Do not remove the filler cap when
    the engine is running.
    Do not use supplemental engine oil
    additives because they are unnecessary
    and could lead to engine damage that may
    not be covered by the vehicle Warranty.
    The American Petroleum Institute (API)
    service symbol is used to identify the
    proper engine oil for your vehicle's engine.
    The API service symbol will be displayed
    on the oil container you purchase. The API
    service symbol displays the oil
    performance category in the top half of
    symbol and the viscosity grade in the
    center of the symbol.
    To top up the engine oil level do the
    following:
    1. Clean the area surrounding the engine
    oil filler cap before you remove it.
    2. Remove the engine oil filler cap.  See Under Hood Overview
     (page 184).
    Turn it counterclockwise and remove
    it. 3. Add engine oil that meets Ford
    specifications.  See 
    Capacities and
    Specifications (page 263).  You may
    have to use a funnel to pour the engine
    oil into the opening.
    4. Recheck the oil level.
    5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
    6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
    resistance.
    Note: Do not add oil further than the
    maximum mark. Oil levels above the
    maximum mark may cause engine damage.
    Note: Make sure you install the oil filler cap
    correctly.
    Note: Soak up any spillage with an
    absorbent cloth immediately.
    CHANGING THE ENGINE OIL
    AND OIL FILTER WARNINGS
    Do not handle a hot oil filter with
    bare hands.
    Continuous contact with used motor
    oil has caused cancer in laboratory
    mice. Protect your skin by washing
    with soap and water. If your vehicle is equipped with a diesel
    engine, an Intelligent Oil Life Monitor™
    calculates the proper oil change service
    interval. When the information display
    indicates: OIL CHANGE REQUIRED, change
    the engine oil and oil filter.  See
    Information Displays
     (page 62).
    The engine oil filter protects your engine
    by filtering harmful, abrasive or sludge
    particles and particles significantly smaller
    than most available will-fit filters.  See
    Motorcraft Parts
     (page 254).
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    F-650/750 (TBC) , enUSA, First Printing MaintenanceE163371  
    						
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