Ford F 750 Owners Manual
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Note: You cannot use the operator commanded regeneration until the diesel particulate filter load percentage has reached 100%. The diesel particulate filter load percentage fluctuates up and down when driving your vehicle due to active and passive regenerations. Note: During the use of operator commanded regeneration, you may observe a light amount of white smoke. This is normal. You may not be able to use operator commanded regeneration if the service engine soon warning lamp appears in the information display Information Display Procedure Start with your vehicle engine and when it has reached the normal operating temperature, press the information display control button on the steering wheel. See Information Display Control (page 45). If a message advising that the exhaust filter is full appears in the information display, press the OK button to set the display to Y. Answer yes to this prompt and then follow the next prompts regarding exhaust position required to initiate operator commanded regeneration. Be sure to understand each prompt. If you are not sure what is being asked by each prompt, contact an authorized dealer. The display confirms the operation has started and when it has finished. If the diesel particulate filter is near or at saturation, a message requesting permission to initiate filter cleaning appears in the information display. See Information Messages (page 64). Answer yes to this prompt and then follow the next prompts regarding exhaust position required to initiate operator commanded regeneration. Be sure to understand each prompt. If you are not sure what is being asked by each prompt, contact an authorized dealer. The display confirms the operation has started and when it has finished. You can also drive to clean the filter. When the system is at the point of oversaturation, the service engine warning lamp illuminates and a message appears in the information display. You cannot initiate filter cleaning. You must have your vehicle checked as soon as possible. Once operator commanded regeneration starts, engine speed increases to approximately 2000– 2500 rpm and the cooling fan speed increases. You will hear a change in audible sound due to engine speed and cooling fan speed increases. It is not necessary to open the hood on the engine compartment. Once operator commanded regeneration completes, the engine speed returns to normal idling. The exhaust system remains very hot for several minutes even after regeneration is complete. Do not reposition the vehicle over materials that could burn until the exhaust system has had sufficient time to cool. Depending on the amount of soot collected by the diesel particulate filter, ambient temperature and altitude, operator commanded regeneration lasts approximately 30 minutes. Operator Commanded Regeneration with Automatic Regeneration Control (If Equipped) If your vehicle is operated with significant stationary operation, low speed drive cycles less than 25 mph (40 km/h), short drive cycles, drive time less than 15 minutes or the vehicle does not fully warm up, passive and active regeneration may not sufficiently clean the diesel particulate 108 F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling
filter system. You can switch off automatic regeneration until better driving conditions are available, for example steady high speed driving. You can then switch automatic regeneration back on to clean the diesel particulate filter. Switching Automatic Regeneration Control On and Off To switch operator commanded regeneration on and off, use the information display control on the steering wheel. See Information Display Control (page 45). Scroll to the exhaust cleaning message and then select Y or N to switch it On or Off. How to Interrupt or Cancel Operator Commanded Regeneration If you need to cancel the operator commanded regeneration, pressing the brake, accelerator or switching the engine off stops the procedure. Depending on the amount of time you allowed the operator commanded regeneration to operate, soot may not have had sufficient time to be fully eliminated, but the exhaust system and exhaust gas may still be hot. If you shut your vehicle off during operator commanded regeneration, you may notice turbo flutter. This is a normal consequence caused by shutting off a diesel engine during boosted operation and is considered normal. Filter Service and Maintenance Over time, a slight amount of ash builds up in the diesel particulate filter, which is not removed during the regeneration process. The filter may need to be removed for ash cleaning at approximately 120,000 mi (190,000 km) or it may need to be replaced with a new or remanufactured part. Actual mileage varies depending on engine and vehicle operating conditions. The filter may need to be replaced with a new or remanufactured part at approximately 250,000 mi (400,000 km) . Actual mileage varies depending on engine and vehicle operating conditions. If filter service is required, the engine control system warning lamp illuminates in the information display. If there are any issues with the diesel particulate filter system, the engine control system warning lamp and a service engine soon warning lamp illuminate to inform you that your vehicle requires service. Have your vehicle checked as soon as possible. Resonator and Tailpipe Assembly Maintenance Aftermarket devices or modifications to the exhaust system may reduce the effectiveness of the exhaust system as well as cause damage to the exhaust system or engine. This may also degrade vehicle performance and could lead to engine damage that may not be covered by the vehicle Warranty. Emission Control System Laws WARNING Do not remove or alter the original equipment floor covering or insulation between it and the metal floor of the vehicle. The floor covering and insulation protect occupants of the vehicle from the engine and exhaust system heat and noise. On vehicles with no original equipment floor covering insulation, do not carry passengers in a manner that permits prolonged skin contact with the metal floor. Failure to follow these instructions may result in fire or personal injury. 109 F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling
In the United States, federal law and certain state laws prohibit removing or rendering the emission control system inoperative. Similar federal or provincial laws may apply in Canada. We do not recommend any vehicle modification without determining applicable law. Tampering with emissions control system, including related sensors or the diesel exhaust fluid injection system can result in reduced engine power and the service engine soon warning lamp illuminating in the information display. Tampering with a Noise Control System Federal law prohibits the following acts or the causing thereof: • The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use. • The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Among those acts, which the United States Environmental Protection Agency may presume to constitute tampering are the acts listed below: • Removal of hood blanket, fender apron absorbers, fender apron barriers, underbody noise shields or acoustically absorptive material. • Tampering or rendering inoperative the engine speed governor, to allow engine speed to exceed manufacturer ’s specifications. The complexity of the diesel engine makes it so the owner is discouraged from attempting to perform maintenance other than the services described in this Owner's Manual. If you experience difficulty starting the engine, rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • A plugged or disconnected air inlet system or engine air filter element. • Water in the fuel filter and water separator. • A clogged fuel filter. • Contaminated fuel. • Air in the fuel system, due to loose connections. • An open or pinched sensor hose. • Check engine oil level. • Wrong fuel or oil viscosity for the climatic conditions. If these checks do not help you correct the engine performance problem you are experiencing, have your vehicle checked as soon as possible. Noise Emissions Warranty, Prohibited Tampering Acts and Maintenance On January 1, 1978, Federal regulation became effective governing the noise emission on vehicles weighing over 10,000 lb (4,536 kg) Gross Vehicle Weight Rating. The preceding statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the Warranty Guide, are applicable to complete chassis cabs over 10,000 lb (4,536 kg) Gross Vehicle Weight Rating. 110 F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling
FUEL TANK SELECTOR SWITCH (If Equipped) Your vehicle has two fuel tanks. The fuel in each fuel tank is independently used. Use the switch on the instrument panel to select the left-hand or right-hand fuel tank. The fuel gauge indicates the remaining fuel in the selected fuel tank. See Gauges (page 54). 111 F-650/750 (TBC) , enUSA, First Printing Fuel and RefuelingE205996
AUTOMATIC TRANSMISSION WARNING Always set the parking brake fully and make sure you shift the gearshift lever to park (P). Switch the ignition off and remove the key whenever you leave your vehicle. Understanding the Shift Positions of a 6– Speed Automatic Transmission (If Equipped) Putting your vehicle in or out of gear: 1. Fully press down the brake pedal. 2. Move the gearshift lever into the desired gear. 3. Come to a complete stop. 4. Move the gearshift lever and securely latch it in park (P) or neutral (N). Park (P) (If Equipped) If your transmission has a park position, this position locks the transmission and prevents the rear wheels from turning. Reverse (R) With the gearshift lever in reverse (R), your vehicle moves backward. Always come to a complete stop before shifting into and out of reverse (R). Neutral (N) With the gearshift lever in neutral (N), you can start your vehicle and it is free to roll. Hold the brake pedal down while in this position. Drive (D) Drive (D) is the normal driving position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through gears one through six. M (Manual) With the gearshift lever in manual (M), the driver can change gears up or down as desired. By moving the gearshift lever from drive position drive (D) to manual (M) you now have control of selecting the gear you desire using buttons on the shift lever. See Understanding your SelectShift Automatic ™ transmission later in this section. To return to normal drive (D) position, move the shift lever back from manual (M) to drive (D). The transmission operates in gears one through six. Second (2) Transmission operates in second (2) gear only. Use second (2) gear to start-up on slippery roads. First (1) • Transmission operates in first (1) gear only. • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Does not downshift into first (1) gear at high speeds; allows for first (1) gear when vehicle reaches slower speeds. 112 F-650/750 (TBC) , enUSA, First Printing TransmissionE163183
Forced downshifts • Allowed in drive (D) with the tow/haul feature on or off. • Press the accelerator to the floor. • Allows transmission to select an appropriate gear. Tow/Haul Mode To activate tow/haul, press the button on the gearshift lever once. The TOW HAUL indicator light illuminates in the instrument cluster. The tow/haul feature: • Delays upshifts to reduce the frequency of transmission shifting. • Provides engine braking in all forward gears, which slows your vehicle and assists you in controlling your vehicle when descending a grade. • Depending on driving conditions and load conditions, may downshift the transmission, slow your vehicle and control your vehicle speed when descending a hill, without pressing the accelerator pedal. The amount of downshift braking provided will vary based upon the amount you press the brake pedal. The tow/haul feature improves transmission operation when towing a trailer or a heavy load. All transmission gear ranges are available when using tow/haul. To deactivate the tow/haul feature and return to normal driving mode, press the button on the gearshift lever twice. The TOW HAUL light deactivates. Tow/haul also deactivates when you power down your vehicle. WARNING Do not use the tow/haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and your vehicle to swing around with the possible loss of vehicle control. Understanding your SelectShift™ Automatic transmission (If Equipped) Your vehicle is equipped with a SelectShift Automatic transmission gearshift lever. SelectShift Automatic transmission gives you the ability to change gears up or down (without a clutch) as desired. Use the buttons on the shifter to lock or unlock gears and manually select gears. Press the + button to upshift or the – button to downshift. 113 F-650/750 (TBC) , enUSA, First Printing TransmissionE161509 E163184 E163183
With the gearshift lever in drive (D), press the – button to activate SelectShift. The instrument cluster indicates the available and selected gears. All available gears display with the current gear indicated. Press the – button again to lock out gears beginning with the highest gear. Example: press the – button twice to lock out 6th and 5th gears. Only the available gears display and the transmission automatically shifts between the available gears. Press the + button to unlock gears. By moving the gearshift lever from the drive (D) position to the manual (M) position you may now manually select the gear you desire. Only the current gear displays. Press the + button or the – button to upshift or downshift. If you press the – button at a vehicle speed that would cause an engine overspeed, the requested gear flashes then disappears and the transmission remains in the current gear. Recommended shift speeds Upshift according to the following chart:Upshifts when accelerating (recommended for best fuel economy) Diesel engines Gasoline engines Shift from: 12 mph (19 km/h) 15 mph (24 km/h) 1 – 2 19 mph (31 km/h) 25 mph (40 km/h) 2 – 3 26 mph (42 km/h) 40 mph (64 km/h) 3 – 4 34 mph (55 km/h) 45 mph (72 km/h) 4 – 5 46 mph (74 km/h) 50 mph (80 km/h) 5 – 6 In order to prevent the engine from running at too low an RPM, which may cause it to stall, SelectShift still automatically makes some downshifts if it has determined that you have not downshifted in time. Although SelectShift makes some downshifts for you, it still allows you to downshift at any time as long as the SelectShift determines that there is no damage to the engine from over-revving. SelectShift does not automatically upshift, even if the engine is approaching the RPM limit. You must shift manually by pressing the + button. Note: Engine damage may occur if you rev the engine excessively and hold it without shifting. Automatic Transmission Adaptive Learning This feature's design is to increase durability and provide consistent shift feel over the life of your vehicle. A new vehicle or transmission may have firm shifts, soft shifts or both. This operation is normal and does not affect function or durability of the transmission. Over time, the adaptive learning process fully updates transmission operation. Additionally, whenever you disconnect the battery or install a new battery, the system must relearn the strategy. 114 F-650/750 (TBC) , enUSA, First Printing Transmission
Brake-Shift Interlock (If Equipped) WARNINGS Do not drive your vehicle until you verify that the brake lamps are working. When doing this procedure, you need to take the transmission out of park (P) which means your vehicle can roll freely. To avoid unwanted vehicle movement, always fully set the parking brake prior to doing this procedure. Use wheels chocks if appropriate. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. Have your vehicle checked as soon as possible. Your vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from moving from park (P) when the ignition is in the 3 (on) position and the brake pedal is not pressed. If you cannot move the gearshift lever out of park (P) position with the ignition in the 4 (on) position and the brake pedal pressed, a malfunction may have occurred. It is possible that a fuse has blown or your vehicle ’s brake lamps are not operating properly. See Fuse Specification Chart (page 161). If the fuse is not blown and the brake lamps are working properly, the following procedure allows you to move the gearshift lever from park (P): 1. Apply the parking brake. Switch the ignition key to 1 (off), then remove the key. 2. Move the steering column to the full down and full rearward position (toward the driver ’s seat). 3. Remove the gearshift lever boot. 4. Place fingers into hole where you removed the gearshift lever boot and pull top half of shroud up and forward to separate it from the lower half of the shroud. There is a hinge at the forward edge of the top shroud. Roll the top half of the shroud upward on the hinge point to clear the hazard flasher button, then pull straight rearward toward the driver ’s seat to remove. 5. Remove the top half of the shroud. 6. Remove the three fasteners under the column that secure the lower shroud half to the column. 7. Pull the lock lever into the full unlocked position and remove the lower shroud cover by pulling the lever handle through the slot in the cover. 8. Apply the brake. Gently lift the override disk and move the gearshift lever into neutral (N). 115 F-650/750 (TBC) , enUSA, First Printing TransmissionE163185
9. Start your vehicle. Perform Steps 4 through 8 in reverse order, making sure to engage the hinge pivots between the upper and lower halves of the shroud. Keep slight pressure in the forward direction as you rotate the halves together. If Your Vehicle Gets Stuck In Mud or Snow Note: Do not rock your vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Note: Do not rock your vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. If your vehicle is stuck in mud or snow, you may rock it out by shifting between forward and reverse gears, stopping between shifts in a steady pattern. Press lightly on the accelerator in each gear. POWER TAKE-OFF (If Equipped) Auxiliary equipment called power take-off, or PTO, is often added to the engine or transmission to operate utility equipment. Examples include a wheel-lift for tow trucks, cranes, tools for construction or tire service and pumping fluids. PTO applications draw auxiliary horsepower from the powertrain, often while the vehicle is stationary or mobile. In the stationary condition, there is limited cooling air flow through the radiator and around the vehicle that normally occurs when a vehicle is moving. The aftermarket PTO system installer, having the most knowledge of the final application, is responsible for determining whether additional chassis heat protection or powertrain cooling is required and alerting the user to the safe and proper operation. Your vehicle is approved for use as a Stationary Mode, SplitShaft Mode or Mobile Mode power source within the limits and operating guidelines detailed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas.com and through the Ford Truck Body Builders Advisory Service. The transmission power source modes are engine specific. 116 F-650/750 (TBC) , enUSA, First Printing TransmissionE163186
GENERAL INFORMATION WARNING Exceeding these ratings by overloading can cause component failure resulting in property damage, personal injury or death. Fluid Temperature If the operating temperature exceeds 250°F (121°C), the rate of axle lubrication oxidation increases and shortens the life of the lubricant and seals, requiring axle lubrication changes to become more frequent to preserve the axle. Do not consistently run extreme pressure (EP) lubricants above 250°F (121°C). Axle Conversions WARNING When operating a loaded vehicle, the driver must keep all adjustable axles on the ground at all times, supporting their share of the vehicle ’s load. Failure to do so can overload other axles, tires, wheels, springs, steering components, brakes and frames, resulting in early component failure, loss of vehicle control, possible property damage and personal injury. We do not recommend, or approve, performing axle conversions. However, we understand that, on occasion, others install aftermarket add-on axles on the truck chassis that allow operator control for weight transfer from other axles (such as air lift axles). LIMITED SLIP DIFFERENTIAL (If Equipped) WARNING If both wheels are not raised off the ground, the one wheel that is not raised may pull the vehicle off its support, possibly resulting in personal injury. This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the limited-slip axle functions like a standard rear axle. The axle may exhibit a slight noise or vibration during tight turns with low vehicle speed. This is normal behavior and indicates the axle is working. Both wheels must be raised off the ground should it be necessary to operate one wheel with your vehicle stationary. ELECTRONIC LOCKING DIFFERENTIAL (If Equipped) Driver-Controlled Locking Differential Note: Never use the differential lock at vehicle speeds above 25 mph (40 km/h). Some drive axles have a driver-controlled differential lock. The differential lock can lock or unlock the differential when your vehicle is moving or stopped. When extra traction is required, the differential lock provides full power to both wheels. When you lock the differential, your vehicle ’s turning radius increases (under-steer). Take care to avoid sudden accelerations when both drive wheels are on a slippery surface. 117 F-650/750 (TBC) , enUSA, First Printing Rear Axle