Yamaha Fz 09 2014 Manual

EA$2:)110 
REMOVING THE LOWER BRACKET 
1. Stand the ve hicle on  a leve l su rface. 
EWAt3120 
AwARNING 
Securely support the vehicle so that there is 
no danger of it falling over. 
2. Remove: 
•  U pp er ring nu t 
• Rubber was he r 
• Lowe r ring nu t 1 
• 
Lowe r 

b ra cke t 
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AwARNING 
Securely support the lower bracket so that 
there is no danger of it falling. 
TIP~~~~~~~~~~~~~~ 
•  Hold the lower ring nut with  steering  nu t 
wrench,  and then remove  th e  upper  ring nu t 
w ith  the...

••••••••••••••••••\
•••••••••••••• 
4. Check: 
• Upper  bracke t 
• Lower bracke t 
(along with  the steering  stem) 
Bends/crac ks/damage 
--+ Replace. 
INSTALLING 
THE STEERING HEAD 
1.  Lubr icate: 
• U pp er 

b ea
ring 
• Lowe r 

b ea
ring 
Recommended 
lubrican t 
I-mt• Lithium-soap-based  grease 
2. 
Install: 
• Lower 
ring  nut 1 
• 
Rubber  washer 2  
• 
Upper  r

i ng  nut 
3 
• 
Lock  washer 4  
Refer  to CHECKING AND ADJUSTING 
THE STEERING  HEAD on page  3-18. 
4 
2 
3. Install: 
• 
Upper...

REAR SHOCK ABSORBER  ASSEMBLY 
EASZ)l(IO 
REAR SHOCK ABSORBER  ASSEMBLY 
Removing the rear shock absorber  assembly 
~ 61 Nm (6.1 m • kgf,  44 ft · lbf) \ 44 Nm (4.4  m . kgf, 32 ft · lbf) 
44 Nm (4.4  m · kgf, 32 ft· lbf) 
55 Nm (5.5 m. kgf, 40 ft · lbf) 
Order Job/Parts to remove Qty Remarks 
Ride r sea t  Refer 
to  G ENE RAL CHASsrs · on page 
4·1. 
Air scoop/F u el  tank  cove r  Refer 
to  G ENERAL CHASS IS  on pa ge 
4-1. 
F u el ta nk Refer  to  FUEL  TANK · on  page  7 -1. 
Muffle r asse mbly...

REAR SHOCK ABSORBER  ASSEMBLY 
HANDLING THE REAR SHOCK  ABSORBER 
EWAl37.CO 
A WARNING 
This rear shock absorber  contains highly 
compressed  nitrogen gas. Before handling 
the rear shock absorber,  read and make  sure 
you understand the following information. 
The  manufacturer  cannot be 
held responsi­
ble for property  damage or personal Injury 
that may result from Improper handling of 
the rear shock absorber. 
• Do not tamper or attempt  to open  the rear 
shock absorber. 
• Do not subject the...

REAR SHOCK ABSORBER  ASSEMBLY 
1 
2. Check: 
•Bearings 
• Oi l seals 
Damage/p itting 4 Replace. 
3. Check: 
•Collars 
Damage/sc ratches -> Replace. 
INSTALLING THE RELAY ARM 
1. Lubricate: 
• Collars 
• Oi l seals 
• 
2. Install: 
Recommended lub ricant 
Lithium-soap-based  grease 
• Bearings 1  
(to  the relay arm) 
• Oil seals 2 l@IMi 
(to  the relay arm) 
Installed depth a 
6.0 mm (0 .24 In) 
Installed 
depth  b  
7.0 mm (0.28 in) 
Installed depth c 
1.5-2.5 mm (0.06-0.10 in) 
Installed depth d...

REAR SHOCK ABSORBER  ASSEMBLY 
Rear shock absorber assembly 
upper nut 
44 Nm  (4.4 m·kgf, 32 ft· lbf) 
Relay 
arm nut 
61 Nm (6.1 m ·kgf, 44 ft· lbf) 
Connecting  arm lower nut 
55 Nm  (5.5 m·kgf,  40 ft·lbf) 
4-66  

SWINGARM 
EASZ)S30 
SWINGARM 
Removing the swingarm 
1 1 0 Nm (11 m . kgf, 80 ft -lbf) 
3 
-
4 
7 Nm (0.7 m • kgf, 5 .1 f t •  lbl) 
Orde r  Job/Part s to remove Q ty Remarks 
Rear  brake cal ipe r Refe r  t o RE .AR  BRAKE  on page 4·32. 
Rear w heel Refe r 

t o 
 REAR  WHEEL: on  page 4·14 . 
Muffle r asse mbly 
Refer  to EN G IN E  REMOVAL: on page 5·3 . 
Chai n  Refer to CHAIN  DRIVE on page 4·70. 
, Connect ing  arm lower nut , 
2 Connect ing  arm lower bolt 1 
3 Pivo t shaft  nut 1 
4 Pivo t shaft...

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REMOVING THE SWINGARM 
1. Stand the vehic le on  a leve l surface. 
EWAt3120 
AwARNING 
Securely support the vehicle so that there is 
no danger of it falling over. 
TIP~~~~~~~~~~~~~~­
Place the veh icle on  a suitable stand so th at  the 
rea r wheel is eleva ted . 
2.  Remove: 
• Connecting  arm lower nut 1 
• 
Connecting  arm lower bolt 
TIP~~~~~~~~~~~~~~ 
When  removing the bolt, hold the swingarm  so 
that  it  does  not drop  down. 
1 
3. Meas ure: 
• Swingarm  side play 
• 
Sw ingarm...

• Colla rs  3  
Damage /s cr atc hes 
-> Replace. 
• 
Be arin gs 4  
Damage /pittin g 4 Rep lace. 
4  2 
2  3 \~ 
\b() 
 INSTALLING THE SWINGARM 
1. Lub ricate: 
• Dust  covers 
• P ivot  sh aft 
• Oil sea ls 
• Co lla rs 
• 
2. Insta ll: 
Recommended lubrican t 
Lithium-soap-based  grease 
• Bearings 1  
(to  the swingarm) 
• Oil seals 21 l@t@i 
(to  the swingarm) 
Installed depth a  
2.0 mm (0.08 in) 
Installed depth b  
9.0 mm (0.35 in) 
Installed depth  c  
0.5-1 .5 mm (0.02-0.06 in) 
Installed depth...

CHAIN DRIVE 
,......., 
CHAIN DRIVE 
Removing  the drive  chain 
~ 14 Nm  (1.4  m · kgf, 10 ft· lbf) 
Order Job/Parts to remove Qty Remarks 
1 Locknut 2 
2 Shift  rod 1 
3 Shift a rm 1 
4 
Drive sprock et cove r 1 
5 Drive  ch ain  gu ide 1 
6 Drive sprock et nu t 1 
7 
Was her 1 
8 Drive sprock et 1 
9 Drive  chai n , 
4-70