Yamaha Fz 09 2014 Manual

holde r with the  punch  mark b  on  the hand le­
bar. 
• First,  ti gh ten the  upper bolt, the n the lower  bolt. 
• There should be  more tha n 11 mm (0.43  in)  for 
cleara nce between  the right handleba r sw itch 
and 
the  fron t brake  master cylin de r holde r.  A l­
so , the  punch  mark s ho uld be  seen. 
2. Install: 
• 
Brake  hose gaskets l~IS 
•Brake hose 
• Brake  hose union bo lt 
Brake  hose union bolt 
b 
30 Nm (3 .0 m -k,gf, 22 ft·lbf) 
AwARNING 
Proper  brake  hose routing Is...

EA$2aS50 
REAR BRAKE 
Removing  the rear  brake  pads 
0 0 
0 
0 
0 ,,@ 
Order Job/Parts to remove 
1 Screw plu g 
2 Brake  pad retaining bolt 
3 Rear  brake  caliper 
4 Brake  pad 
5 Brake  pad  shim 
6 B rake  pad  in sulator 
7 B rake  pad  spring 
8 Bleed screw 
REAR  BRAKE 
II. 5 Nm (0.5 m • k f, 3.6 ft ·lb!) 
~ 27 Nm  (2.7  m ·kg!, 20 ft· lb!) 
3 
~ 22 Nm (2.2  m • kgf, 16 ft· lbf) 
17 Nm (1.7  m • kgf, 12 ft· !bf) 
)c. 2.5  Nm (0.25 m • kgf, 1 .8 ft · lb!) 
5 
Qty Remarks 
1 
1 
1 
2 
2 
2 
1 
1...

REAR BRAKE 
6 
)t 110 Nm (11 m. kgf. 80 ft 0 lbf) 
Order Job/Parts to remove Qty Remarks 
Rider seat  Refer 
to  GE NERAL  CHASSIS  on page 
4-1. 
Air scoop/Fue l tank cove r  Refer 
to GENE RAL  CH ASSIS  on page 
4 -1 . 
F uel tank Refer  to  FUEL  TANK on page  7-1. 
Drain. 
B rake  fluid  Refer to 
 BLEEDING T H E H YORAUL IC 
BRAK E SYST EM  on  page  3-13. 
1  Brake 
fluid rese
rvoir cap 1 
2  Brake 
fluid rese
rvoir diaphragm h older 1 
3 Brake fluid rese rvoir diaphragm 
1 
4  Brake 
fluid...

REAR BRAKE 
)t 110 Nm (11 m. kgf. 80 ft 0 lbf) 
)t 55 Nm (5.5 m • kgf. 40 ft 0 lbf) 
~ 23 Nm {2.3  m • kgf, 17 ft • lbf) 
Order Job/Parts to remove Qty Remarks 
13  Brake peda l , 
14 Rea r brake  master cylinder asse mbly 1 
15 Rea r brake light switch 1 
4-34  

REAR BRAKE 
Disassembling the rear brake master cylinder 
5 
2 
mm 
2 
mm 
1 
4 
3 mm 
Order  Job/Parts to remove Qty Remarks 
1 Brake  mas ter cyl inde r yoke , 
2 Brake  master cylinder kit , 
3 Hose  joi nt 1 
4 Bush ing 1 
5 Brake  mas ter cylinder body , 
4-35  

REAR BRAKE 
Removing the rear brake caliper 
30 Nm (3.0  m • kgf,  22 ft • lbf) 
4 
~ 22  Nm  (2.2  m • kgf, 16 ft· lbf) 
 
27  Nm  (2.7  m • kgf, 20 ft • lbf) 
Order  Job/Parts to remove Qty Remarks 
1 Brake hose uni on b ott 1 
2 Brake  hose gaske t 2 
3 Brake  hose 1 
4 Rear brake ca liper 1 
4-36  

REAR BRAKE 
Disassembling the rear brake caliper 
5 Nm (0.5 m ·kg!, 3.6 ft • lbf) 
7 
 
9 
8 
mm 9 
mm 
6 
17Nm(1.7m·kgf,12ft·lbl) 1 
~ 2.5  Nm (0.25 m • k I, 1.8 ft·  lbf) 
4 
5 
0 
Order  Job/Parts to remove Qty Remarks 
1 
Screw  plug 1 
2 Brake pad reta ining bol t 1 
3 Brake  pad 2 
4 Brake pad shim 2 
5 Brake  pad insulato r 2 
6 Brake pad spring 1 
7 Brake caliper piston 1 
8 Brake caliper piston  dus t seal 1 
9 Brake cal iper pis ton seal 1 
10 Bleed screw 1 
4-37  

INTRODUCTION 
EWA\4 101 
A WARNING 
Disc brake components rarely require disas­
sembly. Therefore, always follow these pre­
ventive measures: 
• Never disassemble brake components un­
less absolutely necessary. 
• If any connection on the hydraulic brake 
system Is disconnected, the entire brake 
system must be disassembled, drained, 
cleaned, properly filled, and bled after reas ­
sembly. 
• 
Never use solvents on internal brake com­
ponents. 
• Use only clean or new brake fluid for clean­
ing brake...

lators, brake  pad shims , and  brake  pad spring  as 
a  se t. 
••••••••••••••••••\
•••••••••••••• 
a.  Connec t a clear  plast ic h ose 1 tight ly to  the 
bleed screw 2. Put  the other  end of the  hose 
i n to 
an open  container. 
b.  Loosen  the 
bleed screw  and push  the brake 
caliper piston  into the brake caliper with  your 
finger. 
c. T ighten  the bleed screw . 
Brake 
caliper  bleed screw 
5 Nm (0.5 m-kgf, 3.6 ft·lbf) 
d. Install the  brake  pad insulators and  brake  pad 
shims  onto...

1. Remove : 
• Brake hose union bol t 1 
• Brake  hose gasket s 2 
• Brake hose 3 
TIP~~~~~~~~~~~~~~­
Put the end  of the  brake  hose  in to  a container 
and  pum p ou t the  brake 
fluid  caref ully. 
EAS22001 
DISASSEMBLING THE  REAR  BRAKE 
CALIPER 
1. Remove: 
• Brake caliper piston  1  
• 
Brake cal iper piston  dust seal 2 
• 
Brake cal iper piston seal 3 
0 1 
02 
0-3 
YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY 
a. Blo w compressed  air  in to  the brake  hose joi nt 
opening 
 a  to forc e  out  the...